Plough Mixer - Mixing, blending, Mixers, Plough shear mixers
Plough Shear Mixer Machine:
The SHREE BHAGWATI make Plough Shear Mixer machine consists of transmission heavy duty mechanism, horizontal drum with inlet and outlet systems, plough and fly cutter. The product material flow forwards in axial direction along the drum shell by the force from the plough. The materials will be thrown to all directions by high speed rotating fly cutter when pass by it, achieve uniform mixing in the shorter time.
SHREE BHAGWATI make Plough Shear Mixer machine It is widely used in construction material, chemicals, medicine, agricultural medicine, food, feed and feed additives, yes, paints, plastics and other industries, such as solid - solid (powder and powder), mixed solid-liquid (add a small amount of powder in liquid) and wet granulation, drying and composite technology. It is especially suitable for the mixture of viscous or rubbery additives.
Plough share mixer machines specially used powder processing , granulates products, grains, fradgile material, semi and viscous products & Cement concrete materials.
Ploughshare Mixers Working Principle - Plough share mixer with horizontal mixer consisting of a cylindrical container , horizontal, enclosing plough shaped bladed with mixing with horizontal shaft mounted . Our Mixer with rotating choppers with high speed or choppers multiple with mixing , disperse for lumps and pasty additives or agglomerations with powdery carriers. Plough Mixers with liquid feeding devices, mixer with jacket for heating / cooling, under vacuum and drying and finally Plough Mixer equipment additionally also provided with solvent recovery attachment and system.
Advantage of SHREE BHAGWATI Mixers :
- Short mixing time, can mix the materials that are big difference in granularity and density.
- work under sealed condition, run stably, dust concentration is low, no pollution to the environment.
- Can add spraying device, can separate and mix the lump materials.
- It has the best performance of separating the fibers.
SHREE BHAGWATI make Plough Shear Mixer machine demand and Industry use including Fiber Powder Mixer Machine , Pesticide Powder Mixing Equipment , Paddle Mixer Machine, Mine Powder Plough Mixer , INDIA make Fiber Powder Mixer Machine , Powder mixer , Germany Pesticide Powder Mixing Equipment , India Mine Powder Plough Mixers. Ribbon Mixer , Food Mixer Machine , Plough Shear Mixer 500 Ltr, 1000Ltr, 1500 Ltr , 2000 Ltr , 2500 Ltr, 3000 Liters, 3500 Liter, 4000 kg, 5000 Kg, 6000 Liters, 7000 Liters, 8000 Kg/ Liters, 9000 Liter and 10,000 Liter or Kg mixer our ranges , all our mixer customized and designed customized as per customer requirement.
Wide range of Plough mixer ,Nauta Mixer and Ribbon mixer machine best suitable for mix food, like milk powder, protein powder, instant noodle ,coffee , tea and vitamins , food and starch ,flour , salt , coco powder & spice. Ribbon mixer ,Nauta Mixer for Nuts, meat, Pharmaceutical intermediate, API and medicine, health food etc capacity 50 kg to 10,000 kegs depend of customer requirement
Ploughshare Mixers are perfect for admixture powders and granules and canbe used for light-weight paste-like or cream substances. The mixer is based on an examined intermixture creation that has a double admixture movement making certain short and competitively priced blending.
This is a horizontal mixer including a horizontal, cylindrical instrumentality enclosure plough shaped admixture components hooked up on a horizontal shaft.
The blending result is extended with the aid of using separately driven, excessive-velocity rotating choppers or a couple of choppers, that during cooperation with the plough shape admixture additives, disperse the lumps and agglomerations or pasty components with the powdery carriers.
These Mixers are provided with liquid feeding devices, jackets for heating/cooling, choice of seals, vacuum suitableness for drying, and sundry materials of creation (like mild-steel, stainless-steel, Hastelloy, Monel) to match the approach substances. The Mixer is moreover given a solvent recuperation system.
Standard features of plowshare Mixer
- Capacity stages from 100-30000L
- Mild Steel/Stainless Steel creation
- One end welded and one end latched
- Normal Temperature and Pressure in the mixer
- Gear Reducer Motor
- Gland Packing Seal + Air Purge Seal
- Pneumatic Operated Outlet Valve
Plough Shear Mixer is meant for massive responsibility blending of every Dry and Wet material. (Also named plowshare mixer, plow mixer, plough mixer) includes a cylindrical drum containing plough-shaped admixture components which might be hooked up on a horizontal shaft. It creates a mechanical fluidized mattress admixture movement.
Plough shear mixer is hugely applied withinside the combination of chemical substances, pigment, scientific distinctiveness substances, and feedstuff, especially in the combination of fragile stable grain; in a completely quick time, the mixer has clever excellent blending for the substances that include a pleasant difference in grain and density.
The plough shear mixer is designed to preserve monetary tactics like admixture, Drying, Reacting, Moistening/Coating, Sterilization, Granulation, and Emulsification.
Plough shape shovels hooked up on an important shaft with their intendeds are penetrable via the dense powder mass at some point of a cylindrical drum or a vessel.
The batch plough shear mixer is the maximum flexible mixer type supplied with an in-intensity type of applications:
- Dry powder commixture
- Paste admixture
- Mixing of moist slurries
- Wet granulation
- Liquid coating of powders and granules
- Fat and oil incorporation
- Vacuum drying
Mixer shaft in a horizontal, cylindrical drum. The size, variety and positioning, geometric shape, and peripheral velocity of the mixing. Plough Shear Mixer Shuffling of the combination is performed with the aid of using the wider end of the shovels.
Penetration observed with the aid of using the agitation of the mass in a quick succession of the specifically designed blades ends in the homogeneity of powder mass every in dry and moist stages. Applicable dough formation is reached in a later approach.
A centrally hooked up chopper will then perform to get moist granules of uniform size. The combined equal mass is discharged from the lowest of the mixing drum that is provided with a flush-match discharge port.
One of the advantages of the plowshare mixer is that those admixture instances range little or no among the various gadget sizes. The mixer is fed from on top. In smaller, mainly manually operated mixers, this includes an outsized guide to get entry to purpose. In the case of gadget-managed manufacturing systems, the uncooked substances come again from upstream silos, scales, or comparable dosing instrumentation and arrive in the mixer thru one or many pipes. The mixer is discharged from the rock backside of the drum.
- Highest high-satisfactory mixes in quick commixture instances
- Gentle remedy of the merchandise
- Reliable reproducibility of the combination of high-satisfactory
- Combined tactics in a single unmarried gadget
- Maximum convenience
- Low upkeep style
- Easy accessibility to any or all inside additives of the mixer
Ploughshare Mixer marketplace is cut up with the aid of using type and with the aid of using Application. For the quantity, 2017-2028, the growth amongst segments gives accurate calculations and forecasts for income with the aid of using kind and with the aid of using Application in phrases of quantity and well worth.
This evaluation will let you amplify your commercial enterprise with the aid of using concentrating on the certified area of interest markets.
Plough Share Mixer Applications
- Animal feed
- Biscuit creams/dough
- Break lining and industrial gaskets
- Car body fillers/putties
- Confectionery products
- Confectionery rework
- Dyes and intermediates
- Fiber glass resin dough’s Putty
- Filter cake re-slurring
- Fire extinguishing powder
- Food flavouring/additives
- Glass industries
- Granulated rubber premixes drying and granulations
- Heavy plastic masses
- Multiple phase reactions
- Powdered rubber
- putties and marzipan
- PVC pastes
- Refractories powder coatings
- Sponge/cake mixes
- Sugar/marzipan paste
- Tile adhesives/grouts
- Toiletry pastes
- Waste treatment
1.Flexible material selection
Material can be carbon steel, manganese steel, ss304, 316L and 321; besides, different material can also be used between the part contact with the raw material and the parts don’t contact with the raw material. Surface treatment for stainless steel include sandblasting, wiredrawing, polishing, mirror polishing, all can be used in different parts of a mixer.
2.Reliable driven unit
The driven unit, power and output speed are varied according to different raw material, starting method, and processing. Options for motor: general motors, explosion-proof motors, variable frequency motor, high efficiency and energy saving motor. Commonly used reducers: R-series, K-series, and F-series gear box; cycloidal reducer, universal gear reducer, planetary gear reducer. Commonly motor gearbox connection: direct connection, pulley connection, hydraulic coupler connection.
3.High efficiency mixing unit
The plow heads in the plough shear mixer can be dismountable, which is convenient for replacement. Wear-resistance treatment is done on the plow, making the plow more durable to the severe wear conditions. Different main shaft agitators can be equipped according to the properties of raw materials.
Main shaft agitators: ordinary plough, saw-toothed plough, and shaver-shaped paddle; High speed chopper: multiple-piece cross blade, double-piece lotus blade.
4.Excellent discharging unit
Standard valve for horizontal plough shear mixer is pneumatic planar flap valve. When close the valve, the planar flap match the mixing barrel perfectly, this makes no mixing dead zone and better mixing effect. The drive types of valve are Manual, pneumatic, and electric. Valves for option: powder spherical valve, cylinder valve, plum-blossom dislocation valve, butterfly valve, rotary valve etc.
5.Powerful auxiliary components
Mixer is equipped with many auxiliary components, like steam coil jacket, honeycomb pressure jacket, medium circulation jacket, sampling valve, high speed chopper, temperature sensor, weighing system, dust removal system and so on. Different heat medium requires different jacket, it can be used for heating and cooling, while, the temperature should be within 250 Celsius degree. If a small quantity of liquid is required during mixing, spraying or atomizing unit is necessary in order to mix the liquid evenly with the main ingredient. The liquid-adding system is basically composed by the three parts: pressure source, liquid storage pot and spraying nozzles.
Configuration 1: using crane to hang bigbag material and feeding the mixer with the help of dust collector.
Configuration 2: mufti-level platform, manual undo the bag, mixing and packing with a bulk bag packer.
Configuration 3: simple mixer frame, feed a discharge directly with the help of a folk lift.
Configuration 4: using manual feeding platform, after mixing, screw conveyor send the material to the production silo, a packer under it.
Configuration 5: using vacuum feeder, load the material on the ground, after mixing, pack with a bulk-bag packer.
Configuration 6: multi-stage vacuum feeder, store it after mixing, then packing.
Configuration 7: multi-level operation platform, levator sending to material silo, mixing, storage, and then packing. Tower structure.
Configuration 8: bulket elevator feeding, mixing, storage, and packing.
Configuration 9: vacuum feeding, mixing, storage, packing.
Configuration 10:Manual feeding, mixing, storage, packing.
Plough Mixer is a high speed mixer with high homogeneity. During the mixing process, the raw materials are transferred around the drum in a radial, lateral and longitudinal movement by the high speed plough shears and choppers. Moreover, the mixing time is short, especially for free flowing powders or granules. Liquid additive and Heating or Cooling is also applicable.
In the first case the mixing shaft and the tools are horizontally installed, thus achieving, at corresponding movement, a product reaching from a loose product bed up to a mechanically generated fluidised bed. In the second case the mixing shaft is installed in vertical direction, whereby a socalled vortex is built at corresponding movement. The installation of fast-rotating chopper heads enables the mixing of products tending to lump formation. Due to the mixing tools, the material to be mixed is hereby specifically fed to the activity area of the chopper head. Besides the conventional ploughshare mixing tools a large variety of modified mixing tools is available, facilitating an optimum adaptation of the mixing tools to the individual material.