Double Cone Blender

Operation :

DOUBLE CONE BLENDER : Capacity Range  : DOUBLE CONE BLENDER MACHINE : Capacity : 10 kg., 25 kgs., 50 kgs., 100 kgs., 200 kgs., 300 kgs., 500 kgs. 1000kgs, 2000 kegs, 3000 kegs, 5000 kegs and 10,000 kegs

Application & Process of Double cone blender:

Double Cone Blender machines / Equipment for mixing of dry powders and granules. specially designed cone blender machine with all the contact parts are made of stainless steel.  basic machine with two cone blender volume for optimum homogeneity is between 30-75% of gross volume - depend on powder /granules. The double cone machine / equipment  special design  conventional type double cone mixer, eliminates with dead spots. .  Cone blender used for Powder and Granules Blending and mixing , lubricating and mixing, and blending for Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics, and other Allied industries.

The Double - Two shape blenders machines have long two corners of materials product container for more rubbing & tumbler effect for fast and homogenizing products mixing. It can perform products materials homogeneously dry mixing of free-flowing blending powders, granules requiring low shearing force, powder Mixing and Blending of particles with rapid inter-mixing of particles irrespective of varying specific gravities of products.

The product's material is loaded into the double cone blender drum and cone both side special type knows type fitting given. The double blender is double cone - tumbles the material in the container and spread out and quick easily operable flange fitting given to operator can open and take the blended product. The products mixing is achieved in 5 to 20 minutes with better homogeneity depend on powder/granules.

Salient Features of Double cone blender:

• Special Heavy-duty Design is cGMP - Current Good Manufacturing Practices compliance.
• Done blender Product contact parts Stainless Steel AISI 316/ 316L & non contact parts Stainless Steel 304.
• Single / Double Cone shape product container for Ideal dry mixer for lubrication of granules and products homogenization mixing of multiple batches into a single batch.
• Available Capacity model in cone blender 25 kg to 10,000 kg batch size.
• Rigid Heavy duty drive with a reduction gearbox and motor with the control panel.
• Materials Product container having discharge with butterfly valve and manhole.
• Cone Charging hole with hinged lid with the seal for charging and cleaning.
• The materials product container rotates on speed 8 RPM or higher speed as per customer requirement.
• On request Safety reeling provided for the rotating area of the product container.
• Fixed baffles provided for lumps braking inside a double cone.
• Double cone machine with Electric controls panel with the cycle time

Optional Features of Double cone blender machine

Charging Option:

• Product materials Loading & Unloading by Product container with a trolley.
• Products Vacuum conveying transfer system.
• IPC / Bin loading.
• Variable speed for product container by VFD.
• AC Frequency variable drive for product container.
• Optionally PLC Controls with HMI touch screen,
• Flame-proof motor and Push Button station.
• Optionally - Inline milling and loading with vacuum powder transfer systems.
• Powder Vacuum loading facility for material charging.
• Dust free closed system in Bin charging
• An option of 21cfr part 11 compliance control system
• Slow speed Blender with Gentle blending of Dry granules and powder
• Zero Jerk Load as a machine is both dynamic and statically balanced
• Pneumatically actuated valves for dust-free transfers
• Bins with Level sensory for automatic cut off
• Mechanical Seals on shafts for Pneumatic connections
• Validation Document – DQ, IQ, PQ, OQ and manual provide on additional extra cost.

Safety Features :

• Special Safety reeling with limit switch.
• Machine Overload protection and emergency stop.

We at Shree Bhagwati is Manufacturing for powder processing industries specially designing as per WHO, GMP, USFDA (U.S. Food and Drug Administration ), MHRA – (Medicines and Healthcare products Regulatory Agency ) , TGA (Therapeutic Goods Administration  ) and GMP norms and requirements., specialized in Mixers, Blenders and Dryers mainly for Pharmaceuticals, API, Bulk Drugs & Intermediates, Food Processing, Cosmetics and Chemical process industries, Pharmaceutical Formulation and Bulk drugs ,Eg. Sustain Release, Enteric Release Coating on tablets , Organic and Inorganic chemicals , Agrochemicals and fertilizers , Nutraceuticals’ and Biotech Products, Speciality chemicals , R & D Institutes and colleges etc.