Ribbon Blender -Ribbon Blenders and Mixers
Application & Process:
The Ribbon Blender machine or Mixer operates raw materials mixing powder or granules of Pharmaceutical Materials, Crystalline, Insecticides, Pesticides, and Food industry and heat sensitive products. Ribbon Blender is used many industries for mixing and drying powders such as food powder, carbon black, granules, pellets and various other solid forms , Customer many different industry customer with many application for ribbon type mixer and blender machines such like:
|Powder Blending Equipment
|Spice Blender for Tea Manufacturer
|Powder And Granules
|Detergent Powder Manufacturer
|Horizontal Mixer With Agitator
|Cattle Feed Manufacturer
|Spice Powder Mixing Equipment
|Food Ribbon Blenders
|Agro Food Manufacturer
|Masale Ribbon Blender and Mixing Machine
|Industrial Mixers And Blenders
The Stainless Steel RIBBON BLENDER is an best efficient and versatile product blending machine for mixing of dry granules & powders homogeneously. Approx two third of the product volume of the container of Ribbon Blender is filled to ensure proper mixing materials. Shree Bhagwati Ribbon Blender gives best super result for mixing of product like dry powder & granules due to the design and shape of the materials mixing ribbon and product container.
Product Material should be charge from the top side. There are Open lid or port/ports should be provided on the top cover to charge the product material as well as for air vent. Our blender machine with One discharge valve provided at the bottom side at centre of the container. The blender machine discharge height could be adjust as per the customer requirement, so that product material gets discharge in the other container directly or fixed screw transfer or vacuum transfer systems optionally extra so that product material handling time for discharge is nil and the operation is dust free.
Ribbon Mixer Blender:
In Ribbon Mixer Blender machine the powder moves from centre to the end of container and end of container to the centre of container or bins. Requirement of total mixing time is very less and the RPM required are also very less , The intense mixing movement shortens the time of mixing, faster and more efficiently. Even if the material has a specific gravity.
The product material gets sufficient continuous movement due to the U shape & movement of multiple ribbon & U shape of the container, which moves material for good quality of product blending and discharge from bottom .Machine with heavy duty worm reduction gear box with belt drive with motor, blender with couple drive gears to main ribbon for mixer stirring. blender Container with Bottom materials discharge valve & Top cover provide.
Ribbon type Vacuum Mixer Dryer is best suitable for materials / products mixing and drying the which can not operate at low Temperature for special nature of products. machine with low Temperature with under vacuum to get best result with minimum time.
The blender unit is consist of electrical motor, worm reduction gear, belt drive or heavy duty chain between motor and gear, couple drive between gear to ( ribbon ) mixing stirrer. Product Container having four nos. of legs with discharge valve & top cover of machine, Both end of mixing shaft is sealed with bush & PTFE gland housing & safety guards are provided on all moving parts for safety.
Application / Industry Use:
- Tea & Coffee
- Animal feeds
- Spice blends
- Bird seeds
- Engineered plastic resins
- Pesticides and herbicides
- Epoxy resins
- Pet foods
- Bakery premixes
- Eye shadow
- Face powders
- Pigments Cake mixes
- Plastic powders
- Carbon black
- Fire retardants
- PVC compounding
- Cleaning compounds
- Instant breakfast cereals
- Dietary supplements
- Instant drink blends
- Talcum powders
- Dried food products
- Laundry detergents
Ribbon blender During the rotation of the stirrer, Sanitary design-heavy gauge, stainless steel construction. As the product gently moving while the ribbon stirrer rotates, the large heating surface area presented by the internals of the cylindrical shell ensures uniform drying of the product. A fresh layer comes into mixing ribbon unit with contact indirectly heated walls of the shell when the diffusive action is induced by the mixing stirrer mixing constantly.
Optional Features :
- Charging Option:
- Product materials Loading & Unloading by Product container with trolley.
- Products Vacuum conveying transfer system.
- IPC / Bin loading.
- Two Type designed of shell 1. Cylindrical type and 2."U" shape.
- Variable speed for product container by VFD.
- Lump breaker unit.
- Advance PLC Controls with HMI touch screen,
- Flame-proof motor and Push Button station.
- Optionally - Inline milling and loading with vacuum powder transfer systems.
- Powder Vacuum loading facility for material charging.
- Dust free closed system in Bin charging
- Option of 21cfr part 11 compliance control system
- Slow speed Blender with Gentle blending of Dry granules and powder
- Zero Jerk Load as machine is both dynamic and statically balanced
- Pneumatically actuated valves for dust free transfers
- Bins with Level sensory for automatic cut off
- Mechanical Seals on shafts for Pneumatic connections
- Validation Document – DQ , IQ , PQ , OQ and manual provide on additional extra cost.
We at Shree Bhagwati is Manufacturing for powder processing industries specially designing as per WHO, GMP, USFDA (U.S. Food and Drug Administration ), MHRA – (Medicines and Healthcare products Regulatory Agency ) , TGA (Therapeutic Goods Administration ) and GMP norms and requirements., specialized in Mixers, Blenders and Dryers mainly for Pharmaceuticals, API, Bulk Drugs & Intermediates, Food Processing, Cosmetics and Chemical process industries, Pharmaceutical Formulation and Bulk drugs ,Eg. Sustain Release, Enteric Release Coating on tablets , Organic and Inorganic chemicals , Agrochemicals and fertilizers , Nutraceuticals’ and Biotech Products, Speciality chemicals , R & D Institutes and colleges etc.
Safety Features :
- Capacity Available from 10 kg to 10,000 kegs
- For Jacketed mixer with Temperature controls, and Over voltage load protection with Emergency stop.
- Heavy duty Design is cGMP- Current Good Manufacturing Practices compliance.
- All contact parts stainless Steel 316 or 316L & non contact parts AISI 304.
- Continuous rotation of ribbon blade, material will make continuous movement motion in the container and reach to uniform mixing and drying at low temperature
- Dust free operation.
- Quick and Fast and uniform mixing & draying at low temperature.
- Blender with Rapid & discharge / Zero hold-up after discharge
- Heating media can be used steam/ hot water / hot oil.
|Total Capacity - Liter
|Working Capacity- Liter
Ribbon Blender Mixing & Blending Machine
Horizontal ribbon mixer can be used for the materials mixing production in food, medicine, chemical plastic, dyestuff and cosmetic etc industries to mix solid-solid(powder and powder),solid-liquid(powder and liquid), especially, suit for mixing the material adhesive or containing coherent powder articles and that powder articles material which is added with more liquid(or pasty material) and features a quick mixing speed, a high precision, non-blind mixing area, a great filling coefficient, stable movement, sealed operation, without pollution to the environment, quick and clear discharge without residue, easy to use and maintenance.
With the actuation of the directly link decelerator, the rotor moves in a fixed direction, and, during its movement, the horizontal ribbon mixer pushed working principle the material to move along with the axis and, on the other hand, throw the material to the front upper of the helical ribbon. The helical ribbon on the outside layer makes the material always moving towards the center of the barrel while the one on the inside layer makes the material moving towards two ends from the center, thus two cycled ways of flowing are formed with the material, making it fully mixed in the repeated flowing circulation.
Standard form coning helix mixer machine have two churn helix, Practical applies to in according to equipment specification size can adopt single (A long helix) , Double (Length each 1 incorrect states helix) , Three (Two short a long symmetrically disposal) Roots helix; Theoretically churns helix more many, Mixes effect more good.
Can tube of extraneous increase nip set of at mixer machine, passes to nip set of in infuse into Leng Re carrier come accomplish to materiel ‘s cools off or calefaction; Cools off ordinary pump enter industry use water, Heating can go to enter steam or electric heating conduct heat oil.
1.Flexible material selection
Material can be carbon steel, manganese steel, ss304, 316L and 321; besides, different material can also be used in combination.
Material is different between the part contact with the raw material and the parts don’t contact with the raw material.
Surface treatment for stainless steel include sandblasting, wiredrawing, polishing, mirror polishing, all can be used in different parts of a mixer.
2.Reliable driven unit
The driven unit, power and output speed are varied according to different raw material, starting method, and processing.
Options for motor: General Motors, explosion-proof motors, variable frequency motor, high efficiency and energy saving motor.
Commonly used reducers: R-series, K-series, and F-series gear box; cycloidal reducer, universal gear reducer, planetary gear reducer.
Commonly motor-gearbox connection: direct connection, pulley connection, hydraulic coupler connection.
3.High efficiency mixing unit
Different main shaft agitators can be equipped according to the properties of raw materials.
Materials commonly mixed are: different kinds of powder to be mixed with each other, batches mixing for the same material, powder with a small quantity of liquid, liquid with some powder, like slurry, thickening or diluting slurry, granule with powder, granule with granule, or agglomerated material breaking and mixing, and cooling or heating.
The main shaft agitator could be: inner and outer ribbon, paddle and ribbon, disconnected ribbon, and shaver-shaped agitator.
Being a global supplier helps Shree Bhagwati Machtech understand the complexity and competitive nature of the global company.
Ribbon Blender , Blenders and Mixers equipment & Machine Manufacturer
Machine manufacturing is a very competitive business that demands continuing productivity improvements and cost reductions.
Ribbon blender is used in many different industries to perform different functions, Whether you are in a pharmaceutical, health product, food processing, cosmetic, chemical processing, drinks or beverage industries, you know the importance of bin blender when it comes to mixing products.
Manufacturer Ribbon blender & Mixer , ribbon mixer machine, spice Masala & food powder mixer, Nutraceuticals ribbon mixer, blending equipment exported to United States , Egypt , United Kingdom , Bangladesh , Nigeria , Germany , United Arab Emirates , Saudi Arabia , Iran , Ghana , Nepal , Russia , France , Jordan , Kenya , Malaysia , Sri Lanka , Turkey , Ukraine etc .
The blending system is usually used to achieve a smooth mixture which will go a long way in guaranteeing the quality of the final product.
Conical Ribbon Blenders are designed for producing critical dry material mixtures. Slow rotating mixing tools ensure gentle product treatment. The shape of the funnel offers maximum scope to arrange a number of process connections on top of the mixer as well as ensuring a residue-free emptying of the vessel.
SHREE BHAGWATI MACHTECH Ribbon Blenders and Mixers ,Ribbon Blender Machine mix dry granules, powders or granules, and powders.
Your Premier One Stop Solution Pharmaceutical Equipment Manufacturer
Ribbon Blenders a light duty blender mainly used for easy to mix powder components which are pre-processed like dried granules, pre-sieved powders etc. It is a low shear mixer and mostly used for solid/solid mixing. Solid / liquid mixing can also be achieved when high shearing force is not desired. It occupies less head room space for large volume mixing unlike Double Cone Blender , V Blenders etc.
- Available in two shapes
- U-for Low to Medium Volume capacity(Singel shaft).
- W- for Large to Mega volume capacity (double shaft)
- Batch size based on 70% of Blender Volume
- Bearing mounted on lanterns out of Mixing zone to avoid contamination.
- Feeding through a charging port mounted on the top of the blender
- Reduced Material handling due to side discharge facility of processed materials.
- Preferred for lubrication of granules in large quantities.
- Dry Blending of capsule formulation.
- Mixing of Cosmetic powders.
- Capacity available 125 L to 25000 litres….
horizontal ribbon mixer is widely used in chemical, pharmaceuticals, food, and construction line, It can be used to mix powder with powder, powder with liquid, and powder with granule.
Under the driven of motor, the double ribbon agitator mix the material quickly.
Pigments & Master batches
• Mixing of Pigment ingredients
• Mixing of carbon black with polyester powders
• Mixing and deburring of granules
• Mixing of dyestuff ingredients
• Blending of spices
• Blending of tea granules with flavours
• Mixing of gelatin ingredients
• Mixing and drying of vegetable proteins
• Mixing of premixed ingredients
• Blending pharmaceutical ingredients as an isolated unit
• Mixing ingredients of active pharmaceutical ingredients
• Drying and solvent extraction of active pharmaceutical ingredients
• Blending of vitamin powders
• Drying and mixing of health drink ingredients (powder)
• Extraction and concentration of medicinal herbs
• Mixing of paints and additive chemicals
• Mixing of amino resins and additives including hardener
• Mixing of pesticides, herbicides and other crop protecting ingredients
• Blending polyester chips
• Mixing of varying density ingredients used in electrodes
• Mixing and drying of pastes, slurries and semi-solids