Rotocone Vacuum Dryer (RCVD) Manufacturers & Exporters

Rotocone Vacuum Dryer (RCVD)

Description

Rotocone vacuum dryer is suitable for drying of materials which cannot resist high temperature, products which are easily oxidized, volatatile materials which should be retrieved, products materials strong irritant and poisonous in nature. The roto cone vacuum dryer with improved technology integrates during operation under vacuum as per needed product temperatures. The roto cone vacuum dryer facilitates enhanced drying efficiency, low temperature operation and economy of drying process by total solvent recovery. It helps cGMP and USFDA based working by achieving optimum dust control, while offering advantages of efficient charging and discharging of products materials. The vacuum drying unit equipped with lump breakers initially breaks large lumps and subsequently powders them (in single cone). The rotary cone action of the dryer together with mechanical action of the breakers cuts down drying time and gives a lump free product.

Reduces drying time
Eliminates need for re-drying of lumps
Handling and exposure of final product is avoided
Gives uniformity size dry product
System can process crystalline or amorphous powders which are prone for lumps
Easy to clean internal surface, thus ensuring purity of product
Optimum and continuous vacuum maintenance during process
Uniform material shuffling over the heated contact surface of the cone.

Available with different futures on request

Cantilever(One side base) construction.
VFD for Drive Motor with RPM indicaor.
Condenser and Receiver in SS316 instead of SS304.
Lump breakers with FLP moter, Mechanical seals and electrical slipring joint.
Auto Bin loading mechanisim with timer control and Bins.
Vacuum pump with FLP moter.
Hot water system (steam heated) with tank and circulation pump.

TECHNICAL SPECIFICATION OF RVCD with BHAGWATI - RCVD Model No.:

Total Volume in Ltrs	15	100	200	300	500	750	1000	1500	2000	5000
Working Volume in Ltrs	9	60	120	180	300	450	600	900	1200	3000
Capacity in Kg (max)	5	30	75	100	175	250	350	500	700	1700
RPM	6	6	6	6	6	6	6	6	6	6
Heat transfer area in m2	0.5	3.5	4.2	5	6	7	8	9.5	11	20
Cyclone Separator in Ltrs	1	5	7	10	15	20	25	30	40	75
Condenser in m2	0.1	0.5	0.75	1	1.5	2	2.5	3	4	6
Receiver in Ltrs	3	20	40	50	75	100	150	200	250	500
Charging Ht in mm	700	1350	1500	1650	1800	2000	2300	2500	2650	3500
Discharging Ht in mm	300	600	650	650	700	650	750	750	750	750
Charging Size in mm	? 150	? 250	?300	?300	?350	?400	?400	?450	?500	?600
Discharging Size in mm	?75	?125	?150	?150	?175	?200	?200	?225	?250	?300
Gear Box	2?	2.5?	3?	3?	4?	4?	5?	6?	6?	10?
Main drive motor	0.5HP	2HP	3HP	3HP	5HP	5HP	7.5HP	10HP	10	20
Lump Breaker motor	--	--	--	0.25 HP	0.25	0.5 HP	0.5 HP	0.5 HP	1 HP	2 HP

Design Temp: 200"C, Testing: Vacuum side Full vacuum upto 750 mm of Hg & Steam/Hot water jacket side 5 Kgs/cm2 pressure test.

Rotocone Vacuum Dryer Manufacturers

Rotocone Vacuum Dryer - cGMP Rotocone Vacuum Dryer, Roto Cone Vacuum Dryer, Pharma Rotocone Vacuum Dryer

Rotocone Vacuum Dryer – cGMP Rotocone Vacuum Dryer, Roto Cone Vacuum Dryer, Pharma Rotocone Vacuum Dryer

The drying time is substantially reduced because of high-speed choppers, which help the evaporation of the solvent or moistures. Chopper speed can be controlled by a frequency drive. Dryer are manufactured as per “US-FDA” Standards & Regulations. The RotoCone Vacuum Dryer is used for gentle mixing & drying of sensitive, toxic and expensive materials where wastage or leakage into the atmosphere is not allowed. Due to the application of vacuum, the boiling point of the products is reduced such that drying occurs at a lower temperature. We Manufacturing and supply of Rotocone Vacuum Dryer , Roto cone Vacuum Dryer Manufacturer, RCVD manufacturer, Double Cone Vacuum Dryer Manufacturer from Standard models range from 50, 100, 325, 500, 750, 1000, 1500, 2000, 3000, 5000 Ltrs , Rotocone Vacuum Dryer , Rotocone Vacuum Dryer Manufacturer, RCVD manufacturer, Double Cone Vacuum Dryer Manufacturer , export worldwide. Rotocone Vacuum Dryer (RCVD) – Rotary double cone vacuum dryers

OPTIONS : Rotocone Vacuum Dryer (RCVD)

cGMP model
Vacuum Pump
Heating system
Solvent Recovery system
Control Panel/VFD
Lump Breakers

ADVANTAGE : Rotocone Vacuum Dryer (RCVD)

Add your co-Mechanical seal for hot-water connection
Mechanical seal for Vacuum connection
Steam line connection & digital temperature and pressure gauges for monitoring
All the measuring instrument are calibrated.
Insulated with S.S cover fully organ welded
Reduces Drying Time
Handling and exposure of final product is avoided
Give uniformity size dry product
Easy to clean internal surfacentent

SALIENT FEATURES :Rotocone Vacuum Dryer (RCVD)
Totally sealed and protected from contamination Provision of sampling nozzle without breaking vacuum. Cyclone separator provided for recovery of any solid particle escape. Suitable size condenser & receiver provided for solvent. Mechanical seals for vacuum & hot water connection. Variable speed drive is provided for fine adjustment of the speed.
ADVATAGES : Rotocone Vacuum Dryer (RCVD)
Reduces drying time Uniform material shuffling over the heated contact surface of the cone. Handling and exposure of final product is avoided. Eliminates need for re-drying of lumps. System can process crystalline or amorphous powders which are prone for lumps Optimum and continuous vacuum during process.


OPTIONALS : Rotocone Vacuum Dryer (RCVD)
Cantilever (One side base) construction for small models only. VFD for Drive Motor with RPM indicator. Condenser and Receiver in SS316 instead of SS304. Lump breakers with FLP motor, Mechanical seals and electrical slip-ring joint. Auto Bin loading mechanism with accessories. Vacuum pump with FLP motor. Hot water system (steam heated) with tank and circulation pump.

SALIENT FEATURES – GMP Model : Rotocone Vacuum Dryer (RCVD)

Inner shell/Cone and contact parts in SS 316.
Steam/HW water Jacket in SS 304.
Insulation with jacket in SS 304.
Cyclone separator in SS316.
Condenser (shell & tube type) and Receiver ( cylindrical & cone type) in SS304
Digital Temperature Indicators (FLP) at Hot Water inlet and outlet.
Digital Temperature Indicator (FLP) and Dial Vacuum Gauge in vapor line.
Digital Temperature Controller (FLP) with Pneumatic Valve at Hot water inlet.
Butterfly valve (SS316) at discharge port with dummy and hand wheel.
Stand and Structure in SS 304 / MS with SS304 cladding.
Drive unit enclosed with SS304 Covers
Dry Mechanical Seal for vacuum side.
Dry Mechanical Seal for Waterside.
FLP Motor & FLP Control panel enclosed in SS304 panel
Provision for Nitrogen purging/Vacuum release with interlocking to isolation valve.
Temperature and Vacuum Gauges (Dial Type) on Cone.
Safety Guard/railing telescopic type with limit switch (FLP) with interlocking.
Drain plug and safety valve on Hot Water / Steam Jacket.
Pulse jet type dust filter is provided inside the cone.
Positioning wheel /inching button for cone
DRIVE SYSTEM : Gear Box & Motor Direct Coupled and Gear Box to Cone Drive shaft Bull Gear-Pinion Gear Drive.
Extended shaft (drive side) so that drive unit can be kept in service zone (if required)
Vacuum loading system of wet material into the Cone.
PHARMA FINISH : Internal 320 Grit Mirror Polish and Outer 180 Grit Mat Finish.

TECHNICAL SPECIFICATIONS : Rotocone Vacuum Dryer (RCVD)

MODEL	RCVD-15	RCVD-100	RCVD-200	RCVD-300	RCVD-500	RCVD-750	RCVD-1000	RCVD-1500	RCVD-2000	RCVD-3000
Total Vol. in Ltrs.	15	100	200	300	500	750	1000	1500	2000	3000
Working Vol. in Ltrs.	9	60	120	180	300	450	600	900	1200	1800
Capacity in Kg. (max)	5	30	75	100	175	250	350	500	700	1050
RPM	6	6	6	6	6	6	6	6	6	6
Heat Transfer area in M2	0.5	3.5	4.2	5	6	7	8	9.5	11	15
Cyclone Seperator in Ltrs.	1	5	7	10	15	20	25	30	40	60
Condensor in M2	0.1	0.5	0.75	1	1.5	2	2.5	3	4	6
Receiver in Ltrs.	3	20	40	50	75	100	150	200	250	350
Charging Ht. in mm	700	13500	1500	1650	1800	2000	2300	2500	2650	2850
Discharge Ht. in mm	320	625	660	660	710	660	710	710	710	710
Gear Box	2”	2.5”	3”	3“	4”	4”	5”	6”	6”	8”
Main Drive Motor	0.5HP	2HP	3HP	3HP	5HP	5HP	7.5HP	10HP	10HP	15HP
Lump Breaker Motor	—-	—-	—-	0.5HP	0.75HP	0.75HP	1HP	1HP	2HP	3HP
Charging dia. in mm	150	250	300	300	350	400	400	450	500	600
Discharge dia. in mm	75	125	150	150	150	200	200	250	250	300

Design Temp: 200″C, Testing: Vacuum side Full vacuum upto 750 mm of Hg & Steam/Hot water jacket side 5 Kgs/cm2 pressure test. NOTE: Loading per batch in kg. of wet material based on 0.5 – 0.6 bulk density & 60% container volume. OVERALL DIMENSIONS (APPROX.) :

Length in mm (with Cyclone)	870	1675	1900	2100	2300	2750	3100	3300	3550	3850
Length in mm (with Cyclone, Condenser & Receiver)	1150	2080	2300	2550	2850	3320	3750	4150	4450	4850
Width in mm (with Safety Guards)	580	1250	1350	1500	1650	1780	2080	2320	2575	2800
Height in mm	760	1625	1800	1950	2050	2380	2650	2840	3025	3250
Weight in Kg. (Approx.)	415	850	950	1050	1250	1580	1950	2480	3250	3450

Rotocone Vacuum Dryer (RCVD) – Rotary double cone vacuum dryers for Pharma API Manufacturers ,Active Pharmaceutical Ingredients – pharmaceutical ingredients (APIs) Italy, Hungary, the Czech Republic, Croatia, Israel, India, Mexico, and the United States with EU-GMP by Swiss-Medic (PICS), EDQM, TGA, WHO -GMP certified & PMDA US-FDA approvable facility.

APIs in the Indian market is mainly used for the development of generic drugs. Some of the common APIs in the Indian Active Pharmaceutical Ingredient (API) market is Clopidogrel, Bisulfate, Atorvastatin, Amoxycillin, Albendazole, Linagliptin, etc. There are around 1600 active pharmaceutical ingredient manufacturers in India

Major companies in the market are Cipla, Inc., Sun Pharmaceutical Industries Ltd., API Pharma Tech, BDR Pharmaceuticals International Pvt. Ltd., Sreepathi Pharmaceuticals Limited, Divis Laboratories, Aarti Drugs, Hikal, Neuland labs, Solara Active Pharma Sciences, Lasa Supergenerics, Shilpa Medicare, Gujarat Themis, Granules India, Wanbury Ltd., Wockhardt, Apollo Pharmaceuticals API Manufacturers India Pvt.Ltd., Mehta API Pvt Ltd, Dr. Reddy’s, and Ipca Laboratories Ltd. among others.

Many reputed company continues update new plant and facilities , few below list.

Teva Active Pharmaceutical Ingredients:

Mint Life Sciences Pvt. Ltd.:

Prudence Pharmachem:

Mehta API Pvt Ltd:

Procyon Life Sciences:

Apollo Pharmaceuticals API Manufacturers India Pvt. Ltd.:

Megafine Pharma (P) Ltd. Corporate office:

Coral Drugs Pvt. Limited:

Pharmaceutical ingredients (APIs) Italy, Hungary, the Czech Republic, Croatia, Israel, Mexico, United States. Gujarat, Maharashtra , Haryana , Telangana state, Hyderabad , Bangladesh , France , Germany ,Jammu ,Karnataka , Morbi , Nalgonda , Panoli , Sikkim ,Solan, Uttarakhand , Vadodara ,Israel , Ireland , Italy , Latvia , Netherlands , New Zealand , Slovakia , Spain , Switzerland ,UK ,Belgium etc