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Rotocone Vacuum Dryer (RCVD)

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Pneumatic Vacuum Conveyor
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June 22, 2020
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June 22, 2020
Rotocone Vacuum Dryer ,Roto Cone Vacumm Dryer ,Rota Cone Vacuum Dryer

Rotocone Vacuum Dryer ,Roto Cone Vacumm Dryer ,Rota Cone Vacuum Dryer

Rotocone Vacuum Dryer (RCVD)

Rotocone Vacuum Dryer (RCVD)
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Description

Rotocone vacuum dryer is suitable for drying of materials which cannot resist high temperature, products which are easily oxidized, volatatile materials which should be retrieved, products materials strong irritant and poisonous in nature. The roto cone vacuum dryer with improved technology integrates during operation under vacuum as per needed product temperatures. The roto cone vacuum dryer facilitates enhanced drying efficiency, low temperature operation and economy of drying process by total solvent recovery. It helps cGMP and USFDA based working by achieving optimum dust control, while offering advantages of efficient charging and discharging of products materials. The vacuum drying unit equipped with lump breakers initially breaks large lumps and subsequently powders them (in single cone). The rotary cone action of the dryer together with mechanical action of the breakers cuts down drying time and gives a lump free product.

  • Reduces drying time
  • Eliminates need for re-drying of lumps
  • Handling and exposure of final product is avoided
  • Gives uniformity size dry product
  • System can process crystalline or amorphous powders which are prone for lumps
  • Easy to clean internal surface, thus ensuring purity of product
  • Optimum and continuous vacuum maintenance during process
  • Uniform material shuffling over the heated contact surface of the cone.

Available with different futures on request

  • Cantilever(One side base) construction.
  • VFD for Drive Motor with RPM indicaor.
  • Condenser and Receiver in SS316 instead of SS304.
  • Lump breakers with FLP moter, Mechanical seals and electrical slipring joint.
  • Auto Bin loading mechanisim with timer control and Bins.
  • Vacuum pump with FLP moter.
  • Hot water system (steam heated) with tank and circulation pump.

TECHNICAL SPECIFICATION OF RVCD with BHAGWATI - RCVD Model No.:

Total Volume in Ltrs151002003005007501000150020005000
Working Volume in Ltrs96012018030045060090012003000
Capacity in Kg (max)530751001752503505007001700
RPM6666666666
Heat transfer area in m20.53.54.256789.51120
Cyclone Separator in Ltrs15710152025304075
Condenser in m20.10.50.7511.522.5346
Receiver in Ltrs320405075100150200250500
Charging Ht in mm700135015001650180020002300250026503500
Discharging Ht in mm300600650650700650750750750750
Charging Size in mm? 150? 250?300?300?350?400?400?450?500?600
Discharging Size in mm?75?125?150?150?175?200?200?225?250?300
Gear Box2?2.5?3?3?4?4?5?6?6?10?
Main drive motor0.5HP2HP3HP3HP5HP5HP7.5HP10HP1020
Lump Breaker motor------0.25 HP0.250.5 HP0.5 HP0.5 HP1 HP2 HP

Design Temp: 200"C, Testing: Vacuum side Full vacuum upto 750 mm of Hg & Steam/Hot water jacket side 5 Kgs/cm2 pressure test.

Rotocone Vacuum Dryer (RCVD)
Rotocone Vacuum Dryer (RCVD)
Rotocone Vacuum Dryer (RCVD)
Rotocone Vacuum Dryer (RCVD)
Rotocone Vacuum Dryer (RCVD)
Rotocone Vacuum Dryer (RCVD)

Rotocone Vacuum Dryer Manufacturers

Rotocone Vacuum Dryer - cGMP Rotocone Vacuum Dryer, Roto Cone Vacuum Dryer, Pharma Rotocone Vacuum Dryer

Rotocone Vacuum Dryer – cGMP Rotocone Vacuum Dryer, Roto Cone Vacuum Dryer, Pharma Rotocone Vacuum Dryer

The drying time is substantially reduced because of high-speed choppers, which help the evaporation of the solvent or moistures. Chopper speed can be controlled by a frequency drive. Dryer are manufactured as per “US-FDA” Standards & Regulations. The RotoCone Vacuum Dryer is used for gentle mixing & drying of sensitive, toxic and expensive materials where wastage or leakage into the atmosphere is not allowed. Due to the application of vacuum, the boiling point of the products is reduced such that drying occurs at a lower temperature. We Manufacturing and supply of Rotocone Vacuum Dryer , Roto cone Vacuum Dryer Manufacturer, RCVD manufacturer, Double Cone Vacuum Dryer Manufacturer from Standard models range from 50, 100, 325, 500, 750, 1000, 1500, 2000, 3000, 5000 Ltrs , Rotocone Vacuum Dryer , Rotocone Vacuum Dryer Manufacturer, RCVD manufacturer, Double Cone Vacuum Dryer Manufacturer , export worldwide. Rotocone Vacuum Dryer (RCVD) – Rotary double cone vacuum dryers

OPTIONS : Rotocone Vacuum Dryer (RCVD)

  • cGMP model
  • Vacuum Pump
  • Heating system
  • Solvent Recovery system
  • Control Panel/VFD
  • Lump Breakers

 

ADVANTAGE : Rotocone Vacuum Dryer (RCVD)

  • Add your co-Mechanical seal for hot-water connection
  • Mechanical seal for Vacuum connection
  • Steam line connection & digital temperature and pressure gauges for monitoring
  • All the measuring instrument are calibrated.
  • Insulated with S.S cover fully organ welded
  • Reduces Drying Time
  • Handling and exposure of final product is avoided
  • Give uniformity size dry product
  • Easy to clean internal surfacentent

 

 

SALIENT FEATURES :Rotocone Vacuum Dryer (RCVD)
  • Totally sealed and protected from contamination
  • Provision of sampling nozzle without breaking vacuum.
  • Cyclone separator provided for recovery of any solid particle escape.
  • Suitable size condenser & receiver provided for solvent.
  • Mechanical seals for vacuum & hot water connection.
  • Variable speed drive is provided for fine adjustment of the speed.

 

ADVATAGES : Rotocone Vacuum Dryer (RCVD)
  • Reduces drying time
  • Uniform material shuffling over the heated contact surface of the cone.
  • Handling and exposure of final product is avoided.
  • Eliminates need for re-drying of lumps.
  • System can process crystalline or amorphous powders which are prone for lumps
  • Optimum and continuous vacuum during process.
OPTIONALS : Rotocone Vacuum Dryer (RCVD)
  • Cantilever (One side base) construction for small models only.
  • VFD for Drive Motor with RPM indicator.
  • Condenser and Receiver in SS316 instead of SS304.
  • Lump breakers with FLP motor, Mechanical seals and electrical slip-ring joint.
  • Auto Bin loading mechanism with accessories.
  • Vacuum pump with FLP motor.
  • Hot water system (steam heated) with tank and circulation pump.

 

                  SALIENT FEATURES – GMP Model : Rotocone Vacuum Dryer (RCVD)

 

  • Inner shell/Cone and contact parts in SS 316.
  • Steam/HW water Jacket in SS 304.
  • Insulation with jacket in SS 304.
  • Cyclone separator in SS316.
  • Condenser (shell & tube type) and Receiver ( cylindrical & cone type) in SS304
  • Digital Temperature Indicators (FLP) at Hot Water inlet and outlet.
  • Digital Temperature Indicator (FLP) and Dial Vacuum Gauge in vapor line.
  • Digital Temperature Controller (FLP) with Pneumatic Valve at Hot water inlet.
  • Butterfly valve (SS316) at discharge port with dummy and hand wheel.
  • Stand and Structure in SS 304 / MS with SS304 cladding.
  • Drive unit enclosed with SS304 Covers
  • Dry Mechanical Seal for vacuum side.
  • Dry Mechanical Seal for Waterside.
  • FLP Motor & FLP Control panel enclosed in SS304 panel
  • Provision for Nitrogen purging/Vacuum release with interlocking to isolation valve.
  • Temperature and Vacuum Gauges (Dial Type) on Cone.
  • Safety Guard/railing telescopic type with limit switch (FLP) with interlocking.
  • Drain plug and safety valve on Hot Water / Steam Jacket.
  • Pulse jet type dust filter is provided inside the cone.
  • Positioning wheel /inching button for cone
  • DRIVE SYSTEM : Gear Box & Motor Direct Coupled and Gear Box to Cone Drive shaft Bull Gear-Pinion Gear Drive.
  • Extended shaft (drive side) so that drive unit can be kept in service zone (if required)
  • Vacuum loading system of wet material into the Cone.
  • PHARMA FINISH : Internal 320 Grit Mirror Polish and Outer 180 Grit Mat Finish.

TECHNICAL SPECIFICATIONS : Rotocone Vacuum Dryer (RCVD)

MODEL RCVD-15 RCVD-100 RCVD-200 RCVD-300 RCVD-500 RCVD-750 RCVD-1000 RCVD-1500 RCVD-2000 RCVD-3000
Total Vol. in Ltrs. 15 100 200 300 500 750 1000 1500 2000 3000
Working Vol. in Ltrs. 9 60 120 180 300 450 600 900 1200 1800
Capacity in Kg. (max) 5 30 75 100 175 250 350 500 700 1050
RPM 6 6 6 6 6 6 6 6 6 6
Heat Transfer area in M2 0.5 3.5 4.2 5 6 7 8 9.5 11 15
Cyclone Seperator in Ltrs. 1 5 7 10 15 20 25 30 40 60
Condensor in M2 0.1 0.5 0.75 1 1.5 2 2.5 3 4 6
Receiver in Ltrs. 3 20 40 50 75 100 150 200 250 350
Charging Ht. in mm 700 13500 1500 1650 1800 2000 2300 2500 2650 2850
Discharge Ht. in mm 320 625 660 660 710 660 710 710 710 710
Gear Box 2” 2.5” 3” 3“ 4” 4” 5” 6” 6” 8”
Main Drive Motor 0.5HP 2HP 3HP 3HP 5HP 5HP 7.5HP 10HP 10HP 15HP
Lump Breaker Motor —- —- —- 0.5HP 0.75HP 0.75HP 1HP 1HP 2HP 3HP
Charging dia. in mm 150 250 300 300 350 400 400 450 500 600
Discharge dia. in mm 75 125 150 150 150 200 200 250 250 300

Design Temp: 200″C, Testing: Vacuum side Full vacuum upto 750 mm of Hg & Steam/Hot water jacket side 5 Kgs/cm2 pressure test. NOTE: Loading per batch in kg. of wet material based on 0.5 – 0.6 bulk density & 60% container volume. OVERALL DIMENSIONS (APPROX.) :

  Length in mm (with Cyclone) 870 1675 1900 2100 2300 2750 3100 3300 3550 3850
  Length in mm (with Cyclone, Condenser & Receiver) 1150 2080 2300 2550 2850 3320 3750 4150 4450 4850
  Width in mm (with Safety Guards) 580 1250 1350 1500 1650 1780 2080 2320 2575 2800
  Height in mm 760 1625 1800 1950 2050 2380 2650 2840 3025 3250
  Weight in Kg. (Approx.) 415 850 950 1050 1250 1580 1950 2480 3250 3450

Rotocone Vacuum Dryer (RCVD) – Rotary double cone vacuum dryers  for Pharma API Manufacturers ,Active Pharmaceutical Ingredients – pharmaceutical ingredients (APIs) Italy, Hungary, the Czech Republic, Croatia, Israel, India,  Mexico, and the United States with EU-GMP by Swiss-Medic (PICS), EDQM, TGA, WHO -GMP certified & PMDA US-FDA approvable facility.

 

APIs in the Indian market is mainly used for the development of generic drugs. Some of the common APIs in the Indian Active Pharmaceutical Ingredient (API) market is Clopidogrel, Bisulfate, Atorvastatin, Amoxycillin, Albendazole, Linagliptin, etc. There are around 1600 active pharmaceutical ingredient manufacturers in India

Major companies in the market are Cipla, Inc., Sun Pharmaceutical Industries Ltd., API Pharma Tech, BDR Pharmaceuticals International Pvt. Ltd., Sreepathi Pharmaceuticals Limited, Divis Laboratories, Aarti Drugs, Hikal, Neuland labs, Solara Active Pharma Sciences, Lasa Supergenerics, Shilpa Medicare, Gujarat Themis, Granules India, Wanbury Ltd., Wockhardt, Apollo Pharmaceuticals API Manufacturers India Pvt.Ltd., Mehta API Pvt Ltd, Dr. Reddy’s, and Ipca Laboratories Ltd. among others.

 

Many reputed company continues update new plant and facilities , few below list.

Teva Active Pharmaceutical Ingredients:

Mint Life Sciences Pvt. Ltd.:

Prudence Pharmachem:

Mehta API Pvt Ltd:

Procyon Life Sciences:

Apollo Pharmaceuticals API Manufacturers India Pvt. Ltd.:

Megafine Pharma (P) Ltd. Corporate office:

Coral Drugs Pvt. Limited:

 

Pharmaceutical ingredients (APIs) Italy, Hungary, the Czech Republic, Croatia, Israel,  Mexico, United States. Gujarat, Maharashtra , Haryana , Telangana state, Hyderabad , Bangladesh , France , Germany ,Jammu ,Karnataka , Morbi , Nalgonda , Panoli , Sikkim ,Solan, Uttarakhand , Vadodara ,Israel  , Ireland  , Italy , Latvia ,  Netherlands , New Zealand , Slovakia  , Spain , Switzerland ,UK ,Belgium etc

 

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Our Products

  • V Shape Blender
  • Double Cone Blender
  • Octagonal Blender
  • Ribbon Blender
  • Bin Blender
  • Cage Blender
  • Drum Mixer – Drum Blender
  • Mass Mixer
  • Rota Cone Vacuum Dryer
  • Tray Dryer
  • Vacuum Ultra Mixer
  • Vacuum Paddle Mixer Dryer
  • Plough Mixer
  • Vacuum Tray Dryer
  • IPC Bins / IBC containers
  • Bowl Lifting and Tilting Device Machine
  • Tablet Coating Pan Machine
  • Tablet Coater
  • Pneumatic Vacuum Conveyor
  • Rotocone Vacuum Dryer (RCVD)
  • Sigma / Dough Mixer
  • Agitated Nutsche Filter Dryers
  • Screw Mixer, Vertical Ribbon Mixer

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  • V Shape Blender
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  • Ribbon Blender
  • Bin Blender
  • Cage Blender
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  • Mass Mixer
  • Rota Cone Vacuum Dryer
  • Tray Dryer
  • Vacuum Ultra Mixer
  • Vacuum Paddle Mixer Dryer

OUR PRODUCTS

  • Plough Mixer
  • Vacuum Tray Dryer
  • IPC Bins / IBC containers
  • Bowl Lifting and Tilting Device Machine
  • Tablet Coating Pan Machine
  • Tablet Coater
  • Pneumatic Vacuum Conveyor
  • Rotocone Vacuum Dryer (RCVD)
  • Sigma / Dough Mixer
  • Agitated Nutsche Filter Dryers
  • Screw Mixer, Vertical Ribbon Mixer

GET IN TOUCH

  • Plot No : 2802, Nr. Ramol Cross Roads, G.I.D.C., Phase-IV, Vatva, Ahmedabad - 382 445. (Gujarat) - INDIA
  • contact@bhagwatipharma.com

  • www.blenderindia.net

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