Description
Rotocone vacuum dryer is suitable for drying of materials which cannot resist high temperature, products which are easily oxidized, volatatile materials which should be retrieved, products materials strong irritant and poisonous in nature. The roto cone vacuum dryer with improved technology integrates during operation under vacuum as per needed product temperatures. The roto cone vacuum dryer facilitates enhanced drying efficiency, low temperature operation and economy of drying process by total solvent recovery. It helps cGMP and USFDA based working by achieving optimum dust control, while offering advantages of efficient charging and discharging of products materials. The vacuum drying unit equipped with lump breakers initially breaks large lumps and subsequently powders them (in single cone). The rotary cone action of the dryer together with mechanical action of the breakers cuts down drying time and gives a lump free product.
- Reduces drying time
- Eliminates need for re-drying of lumps
- Handling and exposure of final product is avoided
- Gives uniformity size dry product
- System can process crystalline or amorphous powders which are prone for lumps
- Easy to clean internal surface, thus ensuring purity of product
- Optimum and continuous vacuum maintenance during process
- Uniform material shuffling over the heated contact surface of the cone.
Available with different futures on request
- Cantilever(One side base) construction.
- VFD for Drive Motor with RPM indicaor.
- Condenser and Receiver in SS316 instead of SS304.
- Lump breakers with FLP moter, Mechanical seals and electrical slipring joint.
- Auto Bin loading mechanisim with timer control and Bins.
- Vacuum pump with FLP moter.
- Hot water system (steam heated) with tank and circulation pump.
TECHNICAL SPECIFICATION OF RVCD with BHAGWATI – RCVD Model No.:
| Total Volume in Ltrs | 15 | 100 | 200 | 300 | 500 | 750 | 1000 | 1500 | 2000 | 5000 |
| Working Volume in Ltrs | 9 | 60 | 120 | 180 | 300 | 450 | 600 | 900 | 1200 | 3000 |
| Capacity in Kg (max) | 5 | 30 | 75 | 100 | 175 | 250 | 350 | 500 | 700 | 1700 |
| RPM | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 |
| Heat transfer area in m2 | 0.5 | 3.5 | 4.2 | 5 | 6 | 7 | 8 | 9.5 | 11 | 20 |
| Cyclone Separator in Ltrs | 1 | 5 | 7 | 10 | 15 | 20 | 25 | 30 | 40 | 75 |
| Condenser in m2 | 0.1 | 0.5 | 0.75 | 1 | 1.5 | 2 | 2.5 | 3 | 4 | 6 |
| Receiver in Ltrs | 3 | 20 | 40 | 50 | 75 | 100 | 150 | 200 | 250 | 500 |
| Charging Ht in mm | 700 | 1350 | 1500 | 1650 | 1800 | 2000 | 2300 | 2500 | 2650 | 3500 |
| Discharging Ht in mm | 300 | 600 | 650 | 650 | 700 | 650 | 750 | 750 | 750 | 750 |
| Charging Size in mm | ? 150 | ? 250 | ?300 | ?300 | ?350 | ?400 | ?400 | ?450 | ?500 | ?600 |
| Discharging Size in mm | ?75 | ?125 | ?150 | ?150 | ?175 | ?200 | ?200 | ?225 | ?250 | ?300 |
| Gear Box | 2? | 2.5? | 3? | 3? | 4? | 4? | 5? | 6? | 6? | 10? |
| Main drive motor | 0.5HP | 2HP | 3HP | 3HP | 5HP | 5HP | 7.5HP | 10HP | 10 | 20 |
| Lump Breaker motor | — | — | — | 0.25 HP | 0.25 | 0.5 HP | 0.5 HP | 0.5 HP | 1 HP | 2 HP |
Design Temp: 200″C, Testing: Vacuum side Full vacuum upto 750 mm of Hg & Steam/Hot water jacket side 5 Kgs/cm2 pressure test.
Rotocone Vacuum Dryer – cGMP Rotocone Vacuum Dryer, Roto Cone Vacuum Dryer, Pharma Rotocone Vacuum Dryer
The drying time is substantially reduced because of high-speed choppers, which help the evaporation of the solvent or moistures. Chopper speed can be controlled by a frequency drive. Dryer are manufactured as per US-FDA Standards & Regulations. The RotoCone Vacuum Dryer is used for gentle mixing & drying of sensitive, toxic and expensive materials where wastage or leakage into the atmosphere is not allowed. Due to the application of vacuum, the boiling point of the products is reduced such that drying occurs at a lower temperature. We Manufacturing and supply of Rotocone Vacuum Dryer , Roto cone Vacuum Dryer Manufacturer, RCVD manufacturer, Double Cone Vacuum Dryer Manufacturer from Standard models range from 50, 100, 325, 500, 750, 1000, 1500, 2000, 3000, 5000 Ltrs , Rotocone Vacuum Dryer , Rotocone Vacuum Dryer Manufacturer, RCVD manufacturer, Double Cone Vacuum Dryer Manufacturer , export worldwide. Rotocone Vacuum Dryer (RCVD) – Rotary double cone vacuum dryers
OPTIONS : Rotocone Vacuum Dryer (RCVD)
- cGMP model
- Vacuum Pump
- Heating system
- Solvent Recovery system
- Control Panel/VFD
- Lump Breakers
ADVANTAGE : Rotocone Vacuum Dryer (RCVD)
- Add your co-Mechanical seal for hot-water connection
- Mechanical seal for Vacuum connection
- Steam line connection & digital temperature and pressure gauges for monitoring
- All the measuring instrument are calibrated.
- Insulated with S.S cover fully organ welded
- Reduces Drying Time
- Handling and exposure of final product is avoided
- Give uniformity size dry product
- Easy to clean internal surfacentent
SALIENT FEATURES :Rotocone Vacuum Dryer (RCVD)
- Totally sealed and protected from contamination
- Provision of sampling nozzle without breaking vacuum.
- Cyclone separator provided for recovery of any solid particle escape.
- Suitable size condenser & receiver provided for solvent.
- Mechanical seals for vacuum & hot water connection.
- Variable speed drive is provided for fine adjustment of the speed.
ADVATAGES : Rotocone Vacuum Dryer (RCVD)
- Reduces drying time
- Uniform material shuffling over the heated contact surface of the cone.
- Handling and exposure of final product is avoided.
- Eliminates need for re-drying of lumps.
- System can process crystalline or amorphous powders which are prone for lumps
- Optimum and continuous vacuum during process.
OPTIONALS : Rotocone Vacuum Dryer (RCVD)
- Cantilever (One side base) construction for small models only.
- VFD for Drive Motor with RPM indicator.
- Condenser and Receiver in SS316 instead of SS304.
- Lump breakers with FLP motor, Mechanical seals and electrical slip-ring joint.
- Auto Bin loading mechanism with accessories.
- Vacuum pump with FLP motor.
- Hot water system (steam heated) with tank and circulation pump.
SALIENT FEATURES GMP Model : Rotocone Vacuum Dryer (RCVD)
- Inner shell/Cone and contact parts in SS 316.
- Steam/HW water Jacket in SS 304.
- Insulation with jacket in SS 304.
- Cyclone separator in SS316.
- Condenser (shell & tube type) and Receiver ( cylindrical & cone type) in SS304
- Digital Temperature Indicators (FLP) at Hot Water inlet and outlet.
- Digital Temperature Indicator (FLP) and Dial Vacuum Gauge in vapor line.
- Digital Temperature Controller (FLP) with Pneumatic Valve at Hot water inlet.
- Butterfly valve (SS316) at discharge port with dummy and hand wheel.
- Stand and Structure in SS 304 / MS with SS304 cladding.
- Drive unit enclosed with SS304 Covers
- Dry Mechanical Seal for vacuum side.
- Dry Mechanical Seal for Waterside.
- FLP Motor & FLP Control panel enclosed in SS304 panel
- Provision for Nitrogen purging/Vacuum release with interlocking to isolation valve.
- Temperature and Vacuum Gauges (Dial Type) on Cone.
- Safety Guard/railing telescopic type with limit switch (FLP) with interlocking.
- Drain plug and safety valve on Hot Water / Steam Jacket.
- Pulse jet type dust filter is provided inside the cone.
- Positioning wheel /inching button for cone
- DRIVE SYSTEM : Gear Box & Motor Direct Coupled and Gear Box to Cone Drive shaft Bull Gear-Pinion Gear Drive.
- Extended shaft (drive side) so that drive unit can be kept in service zone (if required)
- Vacuum loading system of wet material into the Cone.
- PHARMA FINISH : Internal 320 Grit Mirror Polish and Outer 180 Grit Mat Finish.
TECHNICAL SPECIFICATIONS : Rotocone Vacuum Dryer (RCVD)
| MODEL | RCVD-15 | RCVD-100 | RCVD-200 | RCVD-300 | RCVD-500 | RCVD-750 | RCVD-1000 | RCVD-1500 | RCVD-2000 | RCVD-3000 |
| Total Vol. in Ltrs. | 15 | 100 | 200 | 300 | 500 | 750 | 1000 | 1500 | 2000 | 3000 |
| Working Vol. in Ltrs. | 9 | 60 | 120 | 180 | 300 | 450 | 600 | 900 | 1200 | 1800 |
| Capacity in Kg. (max) | 5 | 30 | 75 | 100 | 175 | 250 | 350 | 500 | 700 | 1050 |
| RPM | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 | 6 |
| Heat Transfer area in M2 | 0.5 | 3.5 | 4.2 | 5 | 6 | 7 | 8 | 9.5 | 11 | 15 |
| Cyclone Seperator in Ltrs. | 1 | 5 | 7 | 10 | 15 | 20 | 25 | 30 | 40 | 60 |
| Condensor in M2 | 0.1 | 0.5 | 0.75 | 1 | 1.5 | 2 | 2.5 | 3 | 4 | 6 |
| Receiver in Ltrs. | 3 | 20 | 40 | 50 | 75 | 100 | 150 | 200 | 250 | 350 |
| Charging Ht. in mm | 700 | 13500 | 1500 | 1650 | 1800 | 2000 | 2300 | 2500 | 2650 | 2850 |
| Discharge Ht. in mm | 320 | 625 | 660 | 660 | 710 | 660 | 710 | 710 | 710 | 710 |
| Gear Box | 2 | 2.5 | 3 | 3 | 4 | 4 | 5 | 6 | 6 | 8 |
| Main Drive Motor | 0.5HP | 2HP | 3HP | 3HP | 5HP | 5HP | 7.5HP | 10HP | 10HP | 15HP |
| Lump Breaker Motor | - | - | - | 0.5HP | 0.75HP | 0.75HP | 1HP | 1HP | 2HP | 3HP |
| Charging dia. in mm | 150 | 250 | 300 | 300 | 350 | 400 | 400 | 450 | 500 | 600 |
| Discharge dia. in mm | 75 | 125 | 150 | 150 | 150 | 200 | 200 | 250 | 250 | 300 |
Design Temp: 200?C, Testing: Vacuum side Full vacuum upto 750 mm of Hg & Steam/Hot water jacket side 5 Kgs/cm2 pressure test. NOTE: Loading per batch in kg. of wet material based on 0.5 0.6 bulk density & 60% container volume. OVERALL DIMENSIONS (APPROX.) :
| Length in mm (with Cyclone) | 870 | 1675 | 1900 | 2100 | 2300 | 2750 | 3100 | 3300 | 3550 | 3850 |
| Length in mm (with Cyclone, Condenser & Receiver) | 1150 | 2080 | 2300 | 2550 | 2850 | 3320 | 3750 | 4150 | 4450 | 4850 |
| Width in mm (with Safety Guards) | 580 | 1250 | 1350 | 1500 | 1650 | 1780 | 2080 | 2320 | 2575 | 2800 |
| Height in mm | 760 | 1625 | 1800 | 1950 | 2050 | 2380 | 2650 | 2840 | 3025 | 3250 |
| Weight in Kg. (Approx.) | 415 | 850 | 950 | 1050 | 1250 | 1580 | 1950 | 2480 | 3250 | 3450 |
Rotocone Vacuum Dryer (RCVD) – Rotary double cone vacuum dryers for Pharma API Manufacturers ,Active Pharmaceutical Ingredients – pharmaceutical ingredients (APIs) Italy, Hungary, the Czech Republic, Croatia, Israel, India, Mexico, and the United States with EU-GMP by Swiss-Medic (PICS), EDQM, TGA, WHO -GMP certified & PMDA US-FDA approvable facility.
APIs in the Indian market is mainly used for the development of generic drugs. Some of the common APIs in the Indian Active Pharmaceutical Ingredient (API) market is Clopidogrel, Bisulfate, Atorvastatin, Amoxycillin, Albendazole, Linagliptin, etc. There are around 1600 active pharmaceutical ingredient manufacturers in India
Major companies in the market are Cipla, Inc., Sun Pharmaceutical Industries Ltd., API Pharma Tech, BDR Pharmaceuticals International Pvt. Ltd., Sreepathi Pharmaceuticals Limited, Divis Laboratories, Aarti Drugs, Hikal, Neuland labs, Solara Active Pharma Sciences, Lasa Supergenerics, Shilpa Medicare, Gujarat Themis, Granules India, Wanbury Ltd., Wockhardt, Apollo Pharmaceuticals API Manufacturers India Pvt.Ltd., Mehta API Pvt Ltd, Dr. Reddy’s, and Ipca Laboratories Ltd. among others.
Many reputed company continues update new plant and facilities , few below list.
- Teva Active Pharmaceutical Ingredients:
- Mint Life Sciences Pvt. Ltd.:
- Prudence Pharmachem:
- Mehta API Pvt Ltd:
- Procyon Life Sciences:
- Apollo Pharmaceuticals API Manufacturers India Pvt. Ltd.:
- Megafine Pharma (P) Ltd. Corporate office:
- Coral Drugs Pvt. Limited:
Pharmaceutical ingredients (APIs) Italy, Hungary, the Czech Republic, Croatia, Israel, Mexico, United States. Gujarat, Maharashtra , Haryana , Telangana state, Hyderabad , Bangladesh , France , Germany ,Jammu ,Karnataka , Morbi , Nalgonda , Panoli , Sikkim ,Solan, Uttarakhand , Vadodara ,Israel , Ireland , Italy , Latvia , Netherlands , New Zealand , Slovakia , Spain , Switzerland ,UK ,Belgium etc
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Albania, Algeria, Andorra, Angola, Antigua and Barbuda, Argentina, Armenia, Aruba, Australia, Austria, Azerbaijan, Bahamas, The Bahrain, Bangladesh, Barbados, Belarus, Belgium, Belize, Benin, Bhutan, Bolivia, Bosnia and Herzegovina, Botswana, Brazil, Brunei, Bulgaria, Burkina Faso, Burma, Burundi, Cambodia, Cameroon, Canada, Cabo Verde, Central African Republic, Chad, Chile, China, Colombia, Comoros, Congo, Democratic Republic of the Congo, Republic of the Costa Rica, Croatia, , Curacao, Cyprus, Czechia, Denmark, Djibouti, Dominica, Dominican Republic, East Timor (see Timor-Leste), Ecuador, Egypt, El Salvador, Equatorial Guinea, Eritrea, Estonia, Ethiopia, Fiji, Finland, Gabon, Gambia, The Georgia, Germany, Ghana, Greece, Grenada, Guatemala, Guinea, Guinea-Bissau, Guyana, Haiti, Holy See, Honduras, Hong Kong, Hungary, Iceland, India, Indonesia, , Iraq, Ireland, Israel, Italy, Jamaica, Japan, Jordan, Kazakhstan, Kenya, Kiribati, Korea, , South Kosovo, Kuwait, Kyrgyzstan, Laos, Latvia, Lebanon, Lesotho, Liberia, Libya, Liechtenstein, Lithuania, Luxembourg, Macau, Macedonia, Madagascar, Malawi, Malaysia, Maldives, Mali, Malta, Marshall Islands, Mauritania, Mauritius, Mexico, Micronesia, Moldova, Monaco, Mongolia, Montenegro, Morocco, Mozambique, Namibia, Nauru, Nepal, Netherlands, New Zealand, Nicaragua, Niger, Nigeria, , Norway, Oman, Pakistan, Palau, Palestinian Territories, Panama, Papua New Guinea, Paraguay, Peru, Philippines, Poland, Portugal, Qatar, Romania, Russia, Rwanda, Saint Kitts and Nevis, Saint Lucia, Saint Vincent and the Grenadines, Samoa, San Marino, Sao Tome and Principe, Saudi Arabia, Senegal, Serbia, Seychelles, Sierra Leone, Singapore, Sint Maarten, Slovakia, Slovenia, Solomon Islands, Somalia, South Africa, South Korea, South, Spain, Sri Lanka, , Suriname, Swaziland, Sweden, Switzerland, , Taiwan, Tajikistan, Tanzania, Thailand, Timor-Leste, Togo, Tonga, Trinidad and Tobago, Tunisia, Turkey, Turkmenistan, Tuvalu, Uganda, Ukraine, United Arab Emirates, United Kingdom, Uruguay, Uzbekistan, Vanuatu, Venezuela, Vietnam, Yemen, Zambia, Zimbabwe, and more.