Rotocone Vacuum Dryer (RCVD) Manufacturer and Supplier

Description

Rotocone vacuum dryer is suitable for drying of materials which cannot resist high temperature, products which are easily oxidized, volatatile materials which should be retrieved, products materials strong irritant and poisonous in nature. The roto cone vacuum dryer with improved technology integrates during operation under vacuum as per needed product temperatures. The roto cone vacuum dryer facilitates enhanced drying efficiency, low temperature operation and economy of drying process by total solvent recovery. It helps cGMP and USFDA based working by achieving optimum dust control, while offering advantages of efficient charging and discharging of products materials. The vacuum drying unit equipped with lump breakers initially breaks large lumps and subsequently powders them (in single cone). The rotary cone action of the dryer together with mechanical action of the breakers cuts down drying time and gives a lump free product.

• Reduces drying time
• Eliminates need for re-drying of lumps
• Handling and exposure of final product is avoided
• Gives uniformity size dry product
• System can process crystalline or amorphous powders which are prone for lumps
• Easy to clean internal surface, thus ensuring purity of product
• Optimum and continuous vacuum maintenance during process
• Uniform material shuffling over the heated contact surface of the cone.

Available with different futures on request

• Cantilever(One side base) construction.
• VFD for Drive Motor with RPM indicaor.
• Condenser and Receiver in SS316 instead of SS304.
• Lump breakers with FLP moter, Mechanical seals and electrical slipring joint.
• Auto Bin loading mechanisim with timer control and Bins.
• Vacuum pump with FLP moter.
• Hot water system (steam heated) with tank and circulation pump.

TECHNICAL SPECIFICATION OF RVCD with BHAGWATI – RCVD Model No.:

Design Temp: 200″C, Testing: Vacuum side Full vacuum upto 750 mm of Hg & Steam/Hot water jacket side 5 Kgs/cm2 pressure test.

Rotocone Vacuum Dryer – cGMP Rotocone Vacuum Dryer, Roto Cone Vacuum Dryer, Pharma Rotocone Vacuum Dryer

The drying time is substantially reduced because of high-speed choppers, which help the evaporation of the solvent or moistures. Chopper speed can be controlled by a frequency drive. Dryer are manufactured as per “US-FDA” Standards & Regulations. The RotoCone Vacuum Dryer is used for gentle mixing & drying of sensitive, toxic and expensive materials where wastage or leakage into the atmosphere is not allowed. Due to the application of vacuum, the boiling point of the products is reduced such that drying occurs at a lower temperature. We Manufacturing and supply of Rotocone Vacuum Dryer , Roto cone Vacuum Dryer Manufacturer, RCVD manufacturer, Double Cone Vacuum Dryer Manufacturer from Standard models range from 50, 100, 325, 500, 750, 1000, 1500, 2000, 3000, 5000 Ltrs , Rotocone Vacuum Dryer , Rotocone Vacuum Dryer Manufacturer, RCVD manufacturer, Double Cone Vacuum Dryer Manufacturer , export worldwide. Rotocone Vacuum Dryer (RCVD) – Rotary double cone vacuum dryers

OPTIONS : Rotocone Vacuum Dryer (RCVD)

• cGMP model
• Vacuum Pump
• Heating system
• Solvent Recovery system
• Control Panel/VFD
• Lump Breakers

ADVANTAGE : Rotocone Vacuum Dryer (RCVD)

• Add your co-Mechanical seal for hot-water connection
• Mechanical seal for Vacuum connection
• Steam line connection & digital temperature and pressure gauges for monitoring
• All the measuring instrument are calibrated.
• Insulated with S.S cover fully organ welded
• Reduces Drying Time
• Handling and exposure of final product is avoided
• Give uniformity size dry product
• Easy to clean internal surfacentent

SALIENT FEATURES :Rotocone Vacuum Dryer (RCVD)

• Totally sealed and protected from contamination
• Provision of sampling nozzle without breaking vacuum.
• Cyclone separator provided for recovery of any solid particle escape.
• Suitable size condenser & receiver provided for solvent.
• Mechanical seals for vacuum & hot water connection.
• Variable speed drive is provided for fine adjustment of the speed.

ADVATAGES : Rotocone Vacuum Dryer (RCVD)

• Reduces drying time
• Uniform material shuffling over the heated contact surface of the cone.
• Handling and exposure of final product is avoided.
• Eliminates need for re-drying of lumps.
• System can process crystalline or amorphous powders which are prone for lumps
• Optimum and continuous vacuum during process.

OPTIONALS : Rotocone Vacuum Dryer (RCVD)

• Cantilever (One side base) construction for small models only.
• VFD for Drive Motor with RPM indicator.
• Condenser and Receiver in SS316 instead of SS304.
• Lump breakers with FLP motor, Mechanical seals and electrical slip-ring joint.
• Auto Bin loading mechanism with accessories.
• Vacuum pump with FLP motor.
• Hot water system (steam heated) with tank and circulation pump.

SALIENT FEATURES – GMP Model : Rotocone Vacuum Dryer (RCVD)

• Inner shell/Cone and contact parts in SS 316.
• Steam/HW water Jacket in SS 304.
• Insulation with jacket in SS 304.
• Cyclone separator in SS316.
• Condenser (shell & tube type) and Receiver ( cylindrical & cone type) in SS304
• Digital Temperature Indicators (FLP) at Hot Water inlet and outlet.
• Digital Temperature Indicator (FLP) and Dial Vacuum Gauge in vapor line.
• Digital Temperature Controller (FLP) with Pneumatic Valve at Hot water inlet.
• Butterfly valve (SS316) at discharge port with dummy and hand wheel.
• Stand and Structure in SS 304 / MS with SS304 cladding.
• Drive unit enclosed with SS304 Covers
• Dry Mechanical Seal for vacuum side.
• Dry Mechanical Seal for Waterside.
• FLP Motor & FLP Control panel enclosed in SS304 panel
• Provision for Nitrogen purging/Vacuum release with interlocking to isolation valve.
• Temperature and Vacuum Gauges (Dial Type) on Cone.
• Safety Guard/railing telescopic type with limit switch (FLP) with interlocking.
• Drain plug and safety valve on Hot Water / Steam Jacket.
• Pulse jet type dust filter is provided inside the cone.
• Positioning wheel /inching button for cone
• DRIVE SYSTEM : Gear Box & Motor Direct Coupled and Gear Box to Cone Drive shaft Bull Gear-Pinion Gear Drive.
• Extended shaft (drive side) so that drive unit can be kept in service zone (if required)
• Vacuum loading system of wet material into the Cone.
• PHARMA FINISH : Internal 320 Grit Mirror Polish and Outer 180 Grit Mat Finish.

TECHNICAL SPECIFICATIONS : Rotocone Vacuum Dryer (RCVD)

Design Temp: 200?C, Testing: Vacuum side Full vacuum upto 750 mm of Hg & Steam/Hot water jacket side 5 Kgs/cm2 pressure test. NOTE: Loading per batch in kg. of wet material based on 0.5 – 0.6 bulk density & 60% container volume. OVERALL DIMENSIONS (APPROX.) :

Rotocone Vacuum Dryer (RCVD) – Rotary double cone vacuum dryers for Pharma API Manufacturers ,Active Pharmaceutical Ingredients – pharmaceutical ingredients (APIs) Italy, Hungary, the Czech Republic, Croatia, Israel, India, Mexico, and the United States with EU-GMP by Swiss-Medic (PICS), EDQM, TGA, WHO -GMP certified & PMDA US-FDA approvable facility.

APIs in the Indian market is mainly used for the development of generic drugs. Some of the common APIs in the Indian Active Pharmaceutical Ingredient (API) market is Clopidogrel, Bisulfate, Atorvastatin, Amoxycillin, Albendazole, Linagliptin, etc. There are around 1600 active pharmaceutical ingredient manufacturers in India

Major companies in the market are Cipla, Inc., Sun Pharmaceutical Industries Ltd., API Pharma Tech, BDR Pharmaceuticals International Pvt. Ltd., Sreepathi Pharmaceuticals Limited, Divis Laboratories, Aarti Drugs, Hikal, Neuland labs, Solara Active Pharma Sciences, Lasa Supergenerics, Shilpa Medicare, Gujarat Themis, Granules India, Wanbury Ltd., Wockhardt, Apollo Pharmaceuticals API Manufacturers India Pvt.Ltd., Mehta API Pvt Ltd, Dr. Reddy’s, and Ipca Laboratories Ltd. among others.

Roto Cone Vacuum Dryer (RCVD) by Shree Bhagwati

The Roto Cone Vacuum Dryer (RCVD) is an advanced drying solution designed for heat-sensitive, volatile, or hazardous materials that require careful handling during the drying process. Leveraging USA and German technology, this cutting-edge equipment offers enhanced drying efficiency, low-temperature operation, and economical solvent recovery, making it ideal for industries like pharmaceuticals, chemicals, and food processing.

Key Features of Roto Cone Vacuum Dryer (RCVD):

1. Reduced Drying Time:
   • The design of the RCVD ensures uniform material shuffling over the heated contact surface, which drastically reduces the drying duration. This helps in faster throughput while maintaining product integrity.
2. Elimination of Re-drying:
   • Lump breakers are incorporated into the dryer to prevent the formation of lumps during the drying process. This guarantees a consistent, lump-free product and eliminates the need for additional drying cycles, saving time and resources.
3. Enhanced Product Purity:
   • The easy-to-clean internal surfaces of the RCVD prevent contamination and ensure the preservation of high product purity, making it ideal for cGMP (Current Good Manufacturing Practice) compliant operations and meeting stringent industry standards.
4. Optimal Vacuum Maintenance:
   • The vacuum operation ensures low-temperature drying, essential for sensitive materials that are easily oxidized, volatile, or prone to degradation at high temperatures. This feature maintains the integrity of delicate materials and facilitates solvent recovery.
5. Uniform Drying:
   • The rotary action combined with the mechanical breakers ensures even distribution of the material inside the dryer, preventing the formation of hotspots and ensuring a uniform drying process throughout.

Salient Features of RCVD:

1. Construction:
   • The inner shell and all contact parts are made from SS 316 (stainless steel), offering excellent corrosion resistance and ensuring that the dryer meets GMP standards.
   • The steam/hot water jacket is constructed from SS 304, providing additional strength and durability.
2. Safety Measures:
   • The RCVD is equipped with advanced safety features, including:
     • Dry mechanical seals for the vacuum and water sides, ensuring a sealed environment during operation.
     • FLP (Flameproof) motor for added safety when handling volatile or hazardous materials.
     • Control panel, safety guards, and interlocking systems to ensure safe operation.
3. Advanced Controls:
   • The RCVD features digital temperature indicators and controllers to precisely manage the temperature throughout the drying process.
   • Vacuum gauges and optional Variable Frequency Drives (VFD) for the drive motor, allowing precise RPM control and enhancing overall process control.

Optional Accessories:

1. Lump Breakers:
   • This accessory helps break large lumps and ensures a lump-free final product, enhancing the drying process and consistency of the material.
2. Nitrogen Purging Arrangement:
   • For sensitive materials that are prone to oxidation, the nitrogen purging system can be used to prevent oxidation during the drying process, ensuring that the product remains uncontaminated.
3. Vacuum Loading System:
   • The vacuum loading system allows for the efficient and controlled loading of wet materials into the cone, reducing product handling time and improving efficiency during operation.

Applications of Roto Cone Vacuum Dryer (RCVD):

The Roto Cone Vacuum Dryer is particularly useful in drying the following types of materials:

1. Heat-Sensitive Materials:
   • Ideal for drying materials that cannot withstand high temperatures, such as pharmaceutical ingredients, food additives, or fine chemicals.
2. Materials Prone to Oxidation:
   • Excellent for drying oxidation-sensitive substances such as vitamins, herbal products, or other organic compounds that may degrade or lose efficacy under high temperatures or in the presence of air.
3. Volatile Materials:
   • The RCVD is effective in drying volatile compounds while enabling the recovery of solvents. This is particularly useful in chemical manufacturing and pharmaceutical processes, where solvent recovery is an integral part of the operation.
4. Irritant and Toxic Substances:
   • Designed for safe handling of materials that may be irritating or toxic in nature. The vacuum environment ensures a safe working atmosphere, reducing the risk of exposure to harmful fumes or particles during the drying process.

Why Choose Shree Bhagwati  Roto Cone Vacuum Dryer (RCVD)?

1. Technological Edge:
   • The RCVD integrates cutting-edge USA and German technology, offering improved drying efficiency and cost-effective solvent recovery. The combination of vacuum drying, lump breakers, and continuous vacuum maintenance makes it a highly reliable solution.
2. Enhanced Process Control:
   • The advanced control systems and vacuum gauges allow precise monitoring and adjustment of drying parameters, ensuring consistent and high-quality results every time.
3. Versatility:
   • Whether you’re working with pharmaceutical, chemical, or food-grade materials, the RCVD can handle a wide variety of applications, making it a versatile choice for industries that demand high-quality, gentle drying processes.
4. Safety and Compliance:
   • With a focus on GMP compliance, safety, and product purity, the RCVD ensures that your drying process meets regulatory standards, especially for industries like pharmaceuticals and food processing, where safety and cleanliness are critical.
5. Cost and Time Efficiency:
   • By eliminating re-drying and ensuring faster drying times, the RCVD helps reduce operational costs and enhances overall productivity.

Many reputed company continues update new plant and facilities , few below list.

• Teva Active Pharmaceutical Ingredients:
• Mint Life Sciences Pvt. Ltd.:
• Prudence Pharmachem:
• Mehta API Pvt Ltd:
• Procyon Life Sciences:
• Apollo Pharmaceuticals API Manufacturers India Pvt. Ltd.:
• Megafine Pharma (P) Ltd. Corporate office:
• Coral Drugs Pvt. Limited:

Pharmaceutical ingredients (APIs) Italy, Hungary, the Czech Republic, Croatia, Israel, Mexico, United States. Gujarat, Maharashtra , Haryana , Telangana state, Hyderabad , Bangladesh , France , Germany ,Jammu ,Karnataka , Morbi , Nalgonda , Panoli , Sikkim ,Solan, Uttarakhand , Vadodara ,Israel , Ireland , Italy , Latvia , Netherlands , New Zealand , Slovakia , Spain , Switzerland ,UK ,Belgium etc