Tray Dryer Manufacturer and Supplier

Application & Process :

Tray Drying Ovens – cabinet with a heater , Hot Air Tray dryer machine can be electrically heated, and Steam heated model – 6 trays, 12 trays, 24 trays, 48 trays, 96 trays and 192 trays availabel and suitable for drying of pharma powders, granules, Ayurveda, Herabal, Pigments, Food, Bakery, Electrodes, Chemical, and Plastic etc.

Many Industry use for Tray dryer Drying oven – Tray Dryers for potato chips, onions, drying chilies, spices maslae, fish, garlic product , grapes, cashew nuts, confectionery product, macaroni, vermicelli products, noodle etc with best Heating method available is either by electric or steam or both specially combined. Many models are customized designed by us to best suitable for our customer requirements. specially Custom-built machine can be quoted on request.

Tray dryer is an enclosed insulated chamber in which trays are placed on top of each other. Heat transfer is done by circulation of hot air by electric heaters or any other heating media. Blower fans are installed inside to ensure proper circulation and transfer of heat.

Salient Features :

• Available in 24, 48, 96 & 192 Trays.
• Design is cGMP – Current Good Manufacturing Practices compliance.
• All contact parts AISI 316/304 & non contact parts AISI 304/ M.S. with painted.
• Highly effective uniform air re-circulating system by low speed fan.
• Inlet air filter and damper at inlet and exhaust air damper for air flow controls.
• Controls panel with Digital temperature controller and process timer controller.
• Mobile trolleys are provided which are used to load and unload the trays into the dryer.

Optional Features :

• Heating system Electrical / Steam / Gas Heating.
• Separate Inlet AHU with HEPA Filtration.
• Perforated tray
• Standard Painted Model.

Safety Features :

• Automatic Temperature & controls, Process cycle controls.
• Overload relay Protection and Emergency stop button

Tray Dryer , Vacuum Tray Dryer, Try Dryer Machine

Shree Bhagwati Machtech a wide Range of our Hot Air Dryer machine & Steam base Tray Dryer , Vacuum Tray Dryer, Try Dryer Machine, pharmaceutical Tray Dryer , powders Tray Dryer, granules Tray Dryer, Pigments Tray Dryer, Food Tray Dryer, Bakery Tray Dryer, Electrodes, Chemical Tray Dryer, and Plastic Tray Dryer , Electric Tray Dryer.

Dryers are used in a variety of industries, such as the food processing, pharmaceutical, paper, pollution control and agricultural sectors. Diverse materials need to be dried in completely different businesses, such as chemicals for research and medical concerns, paper for printing and packaging operations and edible materials for further processing into popular foods and snacks.

Dryers are used to remove liquids or moisture from bulk solids, powders, parts, continuous sheets or other liquids by evaporation or sublimation. Dryers can be broken up into two main types: direct and indirect. Direct dryers convectively heat a product through direct contact with heated air, gas or a combusted gas product. Indirect dryers conductively heat a product through contact with a heated wall.

Tray dryer is preferred during conventional processes for desired drying results, and it helps to minimize the resources used during the process. Machine comes in variants of single and double door, and it is made of dual wallet structure. There is also a requirement to avoid internal heat transfer and therefore high-density fiber wool insulation material is used to fill vacant space between two walls. Our designers have used stainless steel of premium quality for making trays; and it ensures anti rusting quality with long lasting durability in the part. Techno savvy and user-friendly machines are our priority and hence we have provided digital temperature indicator/controller, user friendly control panel and timer settings in our modern tray dryers. We offer various variants of tray dryers ranging from capacity of 6 to 192 trays and we have several models with tray capacity of 12,24,48,96.

Usage & Structuring of Tray Dryer:

We offer latest tray dryer machines which can be widely used in industries like chemical, pharmaceutical, food industry, color plants and dye stuff etc. In short, tray dryers can be used in any industry where manufacturing process has a requirement of heating and drying. The material which is to be dried is placed on the trays which are further placed on moving trolleys. Electric heaters or radiator coil steam support the transfer of hot air necessary for the process of drying. Dryers are available in stainless steel to ensure durability and variants of dryers are also made available in mild steel or solid construction steel. Our tray dryers can used for drying process for products of various industries like food & bakery stuff, chemicals, dyes, powders etc. There are several choices in heating mode of the drying ovens. As per the necessity controller can opt for thermal fluid heated mode or steam heated mode.

Digital timer & temperature controller is made available in steam heated mode to ensure flawless continuous working of the machine. A precisely designed air circulation system supports recirculation of heated air and fresh air in manually selected proportion for best results. Machine structure is designed in such a way to provide best dryer results on materials placed on both top and bottom. Digital temperature control system provides continuous working of the machine.

Tray Dryer Processing:

Hot air is re circulated continuously and convection heating takes place which removes moisture and wetness from the material placed in the trays. When the heating process is underway in the machine, on other hand air consisting moisture is also removed. Firstly wet solid material is placed into stainless steel or mild steel trays and then those trays are placed in the chamber. The procedure starts with the passing of fresh air in the chamber and fresh air gets heated as it passes through heaters. Hot air is continuously circulated in the chamber by a fan and vapor pressure is also lowered by turbulent flow. The wetness is picked up in air in form of water particles and the material gets dried. An outlet is provided for output of moist air. Continuous and consistent temperature and air flow provides organized and uniform drying process. When the process ends, the trays are taken out of the chamber and emptied.

Tray Dryer designing and specifications:

Tray dryer are made up of thick sheets and suitable for vigorous working. External walls of dryers are made up for stainless steel (304 quality parameter) to ensure smooth processing. Gas tungsten arc wielding is used to make internal robust structure and it provides efficient working. Glass wool insulation (50 mm thick) is also done to avoid any heat transfer or heating of any internal parts. Tray dryer are equipped with front door and feasible air outlet. Door has a quality of explosion proof strength and it can handle pressure during heating and drying process. Doors also ensure no leakage as a rubber gasket is used.

Tray Dryer Machine Overview:

Tray dryer has an elegant look and it is made while taking care of guidelines laid by Goods manufacturing practices (GMP). The heaters are designed to provide organized heating as they are assembled on the sides of the tray dryers. Tray dryer can reach up to maximum temperature of 212 F and digital controller and indicator shows temperature during heating process. A tray dryer variant with 12 dryers can provide heating load up to 4 KW and a 48 dryer variant model of the machine can provide heating load up to 12 KW.

Tray Dryer Industrial advantage:

Trays inside the dryer have racks provided to support them. Racks are fixed in the variants of 12 and 24 trays. Further variants of machine with large amount of trays (that is – 48 & 96) are provided with wheels to support easily sliding and removal of trays. As per client demand, an extra trolley made of stainless steel can also be assembled. Profound research suggests that tray dryers work 10 to 12 times faster than traditional conventional method which used for drying and heating processes.

We ensure best in class Tray dryers suitable for client needs, contact us right now and get latest quotations and specifications of the machine. Select a variant of your choice and give a boost to your production unit.

Salient Features

• Construction: External : 2MM THK Internal : 2MM THKMOC: cGMP
• Surface Finish : External: Buffed to 150 grit matt finish Internal: Buffed to 220 grit mirror finish.
• Inlet & Outlet: All dryers have a 5 micron pre filter r at the inlet and a manually infinite adjustable damper at the outlet.
• Door : Doors at provided at the front and / or rear side of the dryer. Door lips are lined with silicon rubber gasket to prevent any leakages. Suitable locking is provided for the doors.
• Air Circulation : Air circulation is done by specially designed recirculation blowers inside thedryer. The blower capacity , static & design depends on the size and model of dryer.
• Heating : Dryers are normally supplied with either steam / electric / thermic fluid / hot water heating system. Suitable heating coils / caloriefiers are provided in the dryers.
• Temperature Control : Temp control system is done by electronic digital temp controller fitted in the control panel. The temp control in the dryer is fully automatic.
• Trays : Trays are available in S.S. 304 / 316 q. All trays are fully die pressed and with cooved corners. Trays are buffed to mirror finish. Trays are also available in aluminium / Polypropelene / Frp / M.S. galvanized as per clients reqiuirements.
• Trolley : Trolley is provided in the dryers to accommodate trays in it. Trolley truck are used to load and unload the trays into the dryer.
• Control Panel : Automatic Control panel is fitted on the side of the dryer. If consists of Starters, contactors, safety relays, ckt breakers, indicating lamps, push buttons , timers, controllers etc.

We manufacture several types of Dryers, one of them is Tray Dryer, Tray dryer can be electrically heated, and Steam heated. Tray Dryer comes in 6 trays, 12 trays, 24 trays, 48 trays, 96 trays and 192 trays. The construction of the machine varies as per requirement of the customer, it can be inside outside MS or GMP model depending upon the product and industry requirement. Tray Dryer is the most conventional Dryer used very widely and still being used where the moisture content is more and where the product has to be dried at low temperature for long hours.

Tray Dryer Machine with available 6, 12, 24, 36 & 48 , 96 and 192 Trays with attached air handling systems , Blower , stainless steel tray , Trolley , Rack systems with full GMP and cGMP models. The tray dryer is used for the drying of the wet products of the crude drugs, chemicals, powders or the granules, etc.

Drying oven is fabricated out of rigid angle iron frame with double walled panels insulated with best quality compressed fiber glass and with a rigid door fitted with strong hinges and best chosen locking arrangement. A control panel is fixed in front of the oven to facilitate the operation easily. It has a large working space and is available, manufacturing from mild steel & in good finishing outside with synthetic enamel color & inside painted with heat resistant paint to resist temperature up to 300 degree, in Standard Model. It is also manufacture completely from SS304 or SS316 (As per customer requirement) in GMP Model & polished to the mirror finish from inside & matt finish from outside.

Description:

• The Drying ovens are normally available with choice of heating mode, as electrically heated / steam heated & thermic fluid heated.
• In electrically heated model, digital temperature controller provided with digital timer to facilitate working day and night. In steam & thermic fluid heated model, digital temperature indicator is provided with digital timer, but the temperature controller is not supplied with the machine.