Paddle Blender, Paddle Mixer Manufacturer and Supplier

Paddle Blender, Paddle Mixer Optimum mixing achieved by fluidization by combination of defined geometry lifting action with multi zoned, triple paddle stirrer rotor turning about 80 % faster than other mixer and Ribbon blender.

Agitator Design – Mix & Match to Suit Your Application!

During mixing process fluidization assures homogeneous mixes independent of large range of particle size, shape or density in 30 to 60 second time. The paddles are positioned to move the material in opposing lateral directions as well as radically. The mixer consists of a rigid fabricated structure motor, gear box, mixing U-shaped horizontal drum and peddle type stirrer

Salient Features:

• Design is cGMP – Current Good Manufacturing Practices compliance.
• All contact parts AISI 316 & non-contact parts AISI 304.
• High mixing technology provides the ideal environment for effectively mixing a wide distribution of particle size and bulk densities without segregation.

Available in Capacity 50 KG to 4000 KG. model

manufacturing Paddle Blenders, Paddle Ribbon Blenders, and Ribbon/Ribbon Blenders for a wide variety of mixing applications including feed and grain, non-directional liquid or slurry mixes, soap pellets, particulates, abrasive products, pastes, filter cakes, and fragile/friable products.

Paddle Blenders: Efficient and Gentle Mixing Solutions

Paddle blenders are widely used in various industries for blending powders, granules, and even some semi-solids. Their simple design and effective performance make them suitable for a wide range of applications, particularly where delicate or heat-sensitive materials need to be mixed gently and efficiently. Here’s an in-depth look at how paddle blenders operate, their key features, and the advantages they offer over other mixing technologies.

Key Design Features of Paddle Blenders:

1. U-Shaped Horizontal Trough:

   • Paddle blenders typically feature a U-shaped trough, which provides a well-designed space for material movement during the blending process. This shape ensures that material flows efficiently through the system, optimizing the mixing cycle.

2. Solid Agitator Shaft with Paddle Blades:

   • The agitator shaft is mounted with paddle blades that rotate within the trough. These paddles are strategically positioned to generate both radial and axial motion.
     • Radial Motion: The paddles move material outward, promoting even distribution and preventing material build-up in any one area.
     • Axial Motion: The paddles also move material along the length of the trough, ensuring a thorough, consistent mixing throughout the entire batch.

3. Paddle Pitch and Design:

   • The paddles are precisely pitched to optimize the movement of the material. The pitch is designed to move material in opposite directions (radially and axially), ensuring that the material is mixed gently and uniformly without causing excessive friction or compression.
   • Unlike other mixer designs (e.g., ribbon blenders), paddle blenders have less surface area at the periphery, which results in a gentler blending action.

Advantages of Paddle Blenders:

1. Gentler Blending Action:
   • One of the key benefits of paddle blenders is their gentle mixing action. This is due to the paddle design, which avoids the sharp pinch points near the vessel walls commonly seen in ribbon blenders.
   • The reduced surface area at the periphery of the paddle minimizes material compression and reduces the likelihood of delicate products being damaged during mixing.
2. Reduced Heat Generation:
   • Paddle blenders generate less heat compared to other mixing technologies, such as ribbon blenders or high-speed blenders. This is particularly beneficial when handling heat-sensitive materials, as excessive friction or shear forces can degrade or alter the properties of certain products.
3. Consistent Mixing with Less Material Degradation:
   • The design of the paddles ensures that the materials are mixed thoroughly without excessive shear, reducing the risk of product degradation or material breakdown, which could be a concern when blending fragile ingredients like herbs, spices, or light powders.
4. Flexibility for Various Material Types:
   • Paddle blenders can handle a wide variety of material characteristics, from dry powders to granules and even some pastes. The gentle, yet effective, mixing action makes them suitable for industries such as pharmaceuticals, food processing, chemicals, and cosmetics.
5. No Pinch Points:
   • As mentioned, paddle blenders avoid pinch points, which are a common feature in ribbon agitators. Pinch points can cause delicate products to be squeezed or compressed, altering the texture or form of the material. This makes paddle blenders more suitable for fragile, friable, or granular products that need careful handling.
6. Easy Cleaning and Maintenance:
   • Due to the simple and robust design, paddle blenders are typically easy to clean and maintain. The paddle shafts and trough are usually designed to be easily accessible, allowing for efficient maintenance and sanitation procedures, which is critical in industries like food and pharmaceuticals.
7. Versatility in Batch Sizes:
   • Paddle blenders are available in various sizes and can be adapted to suit different batch capacities. Whether you’re working with small batches for research and development or large-scale industrial production, paddle blenders can be tailored to your specific needs.

Common Applications of Paddle Blenders:

1. Powder Blending:

   • Paddle blenders are commonly used for blending dry powders in various industries. The gentle motion ensures that different powders are evenly mixed without causing separation or clumping.
   • Applications include the blending of ingredients for pharmaceutical formulations, baking powders, animal feed, and chemical powders.

2. Granule Mixing:

   • These mixers can also handle the mixing of granules for products such as fertilizers, detergents, and cosmetic products. The paddles’ gentle action ensures that granules are evenly distributed without causing breakage.

3. Sludge and Waste Conditioning:

   • Paddle blenders are effective in the conditioning of sludges, ash, and other waste products, especially when there is a need for adding moisture or chemicals to facilitate further processing or stabilization.

4. Food Processing:

   • In the food industry, paddle blenders are used to mix various ingredients, such as spices, flour, sugar, and dried fruit, without damaging or altering the texture of the products.
   • They are also useful for products like instant mixes, where the delicate balance of ingredients must be maintained to preserve product quality.

5. Pharmaceutical Applications:

   • The gentle mixing action makes paddle blenders ideal for blending ingredients used in the pharmaceutical industry, where the integrity of sensitive materials such as powdered medications or herbal products must be preserved.

6. Cosmetics and Personal Care:

   • Cosmetic formulations such as creams, lotions, and powders benefit from the gentle and consistent mixing provided by paddle blenders, ensuring uniformity and product integrity.

Twin Shaft Paddle Industrial Mixers (MESC-UM with Liquid Injection Conditioner)

Twin Shaft Paddle Industrial Mixers, particularly the MESC-UM model with liquid injection conditioning, are designed to handle various bulk materials that require efficient, high-performance mixing. These mixers are ideal for applications where powder mixing, sludge granulation, and neutralization, as well as dust, ash, or sludge conditioning, are necessary. The twin shafts with intermeshing paddles provide optimal mixing dynamics, ensuring homogeneous results.

Key Features of MESC-UM Twin Shaft Paddle Mixers:

1. Dual Counter-Rotating Paddle Shafts:

   • The two parallel, counter-rotating shafts are equipped with intermeshing paddles that work together to ensure effective and uniform mixing.
   • This configuration allows for efficient material transport and ensures that the mixing process is thorough and consistent.

2. Adjustable Paddle Inclination:

   • The angle of the mixing paddles is adjustable, making it possible to adapt the mixer to various materials and mixing processes.
   • This feature enables customization for different material characteristics, whether they are powders, granules, sludges, or other bulk materials.

3. Liquid Injection for Conditioning:

   • The mixer allows the injection of up to 20% liquid into the mix, helping to condition or activate the material. This is particularly useful in processes like sludge granulation or dust control, where moisture addition enhances the mixing process or product formation.
   • The liquid can be added in precise amounts to optimize the process without compromising the homogeneity of the mix.

4. Capacity Range:

   • The mixers are available in a broad capacity range, from 3 m³/h to 70 m³/h (1.8 to 41 cfm), depending on the recipe and configuration. This makes them versatile for small to large-scale operations.

5. Heavy-Duty Construction:

   • The mixing chamber is made of durable materials like carbon steel, 304L, or 316L stainless steel, ensuring resistance to corrosion and wear.
   • This robust construction ensures the mixer can handle challenging, abrasive, or corrosive materials over long periods of operation, reducing downtime and maintenance costs.

Benefits of Using Twin Shaft Paddle Mixers:

1. Homogeneous Conveying and Mixing:

   • The design of the twin shaft paddle mixer ensures uniform distribution of materials, even when dealing with complex or varied mixtures. This means that both fine powders and coarse granules are consistently mixed, which is essential in applications where product quality and consistency are critical.

2. Durability and Long-Term Operation:

   • These mixers are built to withstand heavy-duty applications, providing reliable performance over an extended service life. The materials used in construction also ensure the mixer is able to handle tough working conditions.

3. Adaptable Power Rating:

   • The power rating is specifically adapted to the application, meaning that the mixer can be customized to suit the specific energy and torque requirements of different materials and batch sizes. This helps in optimizing both performance and energy consumption.

4. Mixing Know-How and Test Facilities:

   • Application experts are available to assist with selecting the right configuration for the mixer based on your specific process requirements.
   • Some manufacturers offer test facilities where you can trial mix your materials before committing to a particular machine. This ensures the mixer selected is the best fit for your production needs.

Applications for Twin Shaft Paddle Mixers:

1. Powder Mixing:

   • These mixers excel at blending powders with varying particle sizes, densities, and moisture contents. Applications include the mixing of feed ingredients, detergents, fertilizers, chemicals, and pharmaceutical powders.

2. Sludge Granulation:

   • Twin Shaft Paddle Mixers are often used in wastewater treatment, particularly for sludge granulation. The mixer efficiently blends sludge with binders or moisture to form granules that can be handled, transported, or processed further.

3. Neutralization:

   • The mixer is effective in neutralizing chemical waste or industrial by-products, ensuring a homogenous reaction between the chemicals and neutralizing agents.

4. Dust, Ash, or Sludge Conditioning:

   • For handling and conditioning dust, ash, or sludges, the liquid injection feature allows for the addition of moisture or chemicals that improve the flowability or stability of the material, which can then be disposed of or further processed.

5. Granulation of Fertilizers:

   • Fertilizer production processes often require precise moisture control and blending of materials. Twin Shaft Paddle Mixers help achieve uniform granules, ensuring high-quality products that meet the required standards.

6. Food and Feed Processing:

   • These mixers can be used for the production of animal feed, food additives, or compound food formulations, where consistent blending and conditioning are critical for product quality.

Why Choose a Twin Shaft Paddle Industrial Mixer?

• Versatility: The adjustable paddle angles and liquid injection system make these mixers adaptable to a wide variety of materials, whether you’re mixing powders, sludges, granules, or incorporating liquids for conditioning.
• Enhanced Product Consistency: The counter-rotating paddles ensure that even materials with varying densities and particle sizes are uniformly mixed, preventing segregation and ensuring high-quality output.
• Heavy Duty and Long-Lasting: The robust construction means these mixers are well-suited for industrial environments and heavy-duty applications.
• Energy Efficiency: The power rating is tailored to the specific needs of the application, helping reduce energy consumption while maintaining performance.
• Test and Support: Access to expert advice and test facilities helps ensure you get the best mixer for your specific process needs, saving time and improving operational efficiency.