Tablet Film Coating Machine with Isolator Containment
Applications
The Tablet Auto Coater Isolator can be used for process containment when coat pallets, granules and tablets.
Our products are used for
- Film coating with organic solvent
- Film coating with aqueous coating
- Sugar coating
Autocoater Design Features
- Pressurised Rigid Isolator
- Material: Stainless Steel
- Polished surfaces manufactured to cGMP
Description
Tablet coating machines are typically found in the Pharmaceutical Industry, in the finishing areas of drug manufacturing production lines.
The tablet coating machine is employed to coat the external surface of a tablet using a thin film of coating material. The coating is a process is essentially a dry, outer layer of coating material which is applied to the surface of a dosage form in order to confer specific benefits over uncoated variety. It involves application of a sugar or polymeric coat on the tablet.
BG-10EHIGH EFFICIENCY INTELLIGENT FILM COATING MACHINE
Main Introduction
Main Machine | During run of film coating in the main machine, it shows such features as free dust flyoff, syrup splash, operation condition improvement, little cross contamination to tablets, simple coating process, shorting coating time as well as high production efficiency etc.
Adopts a new-type micro-computer PLC, by which temperature and negative pressure control system are displayed on the touch screen, with such characteristics as programmability, automatic adjustment of negative pressure and airflow, defamation of process parameters, making accurate production of various batches of products with the same technical parameter. It make lead at home in data storage and printing system, by which process parameter and process flow of each batch of production can be accurately recorded with a printer as requested from users. The explosion-proof motor drives the drum to rotate in the clockwise direction through the cycloidal pinwheel, It’s attached with a cleaning system and equipped an are outlet adjustment apparatus, with which a few medicines can be coated . |
Hot Air Cabinet | ②At first, air inhaled in through the centrifugal fan should be purified up to the 100,000 Level after three times filtration, involving primary filtration, medium filtration and high filtration, then be blown to the drum of main machine through the (steam or electrothermal) heat exchanger. Equipped with a vibration damper, it is in normal run with noise lower than 70 dB. |
Hot Exhaust Cabinet | ③Used for pumping air out of drum (including dust absorption), keeping the working area under negative pressure, dust abatement and filtration. Equipped with a vibration damper, it is in normal run with noise lower than 70 dB. |
Air Spraying System | High-pressure uniform vaporized liquid can be sprayed through the crawler pump and the air spray gun imported from Japan. |
Thermostatic Mixing drum | ④The mediums can be electrically heated and stirred into a uniform liquid at a preset temperature. |
Note:Connecting pipes can be especially designed as requested from users. | |
Performance and Characteristics | 1. With PLC module, all operations such as hot air temperature setting and control, revolutions of the drum adjustment, automatic control and display of negative pressure etc can be in run by pushing the touch key on the computer-controlled panel fully sealed with slight touch film interface.
2. The machine is free to clean, with such characteristics as reliable and stable performance. The streamline guiding-type mixer drives tablets to make easy and smooth rotation without fragment and chipped edge, which improves the yield. The guiding sheet has a narrow surface, to which no dressing can be stuck, economization on dressing and improving the quality of finished products. 3.The constant-pressure variable crawler pump features the revolution radius of the roller subject to pressure, automatic control of output syrup amounts and sprayed syrup amounts, stabilization of atomization, simplify of spraying system, economization on dressing, easy to fully clean. 4.The specially designed imported s pray gun features east to operate and control technological requirements, uniform density and particle size, uniform atomization and large spray area, practical to adjust flow, free leakage and blockage, angle and sector. The gun can be in operation until its head keeps in the range of 0.29Mpa to 0.39Mpa. Until now, It has been favorably reviewed from users at home and abroad. |
- Technological parameters
Items \ Model | BG-10 | |||
Max. tablet volume | 10Kg / time | |||
Sugar coating drum dia. | F600mm | |||
Feed inlet dia | F260mm | |||
Sugar coating drum speed | 2-18 r.p.m | |||
Host machine motor power | 0.55kw | |||
Exhaust cabinet motor power | 1.1 kw | |||
Exhaust blower air flow | 1645 m3/h | |||
Hot air cabinet motor power | 0.75 kw | |||
Air heater air flow | 1070 m3/h | |||
Air heater temp.-adjust range | ~ 80 ℃ | |||
Hot air cleanness | 100000 level | |||
Peristaltic pump or lobe pump motor power | 0.37kw | |||
Silicon rubber hose | F 9~16mm | |||
External dimensions of host machine | 900*860*1950 mm |
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Host machine weight | 280㎏ | |||
External dimensions of hot air cabinet | 870x670x670 mm |
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Hot air cabinet weight | 60㎏ | |||
External dimensions of exhaust cabinet | 870x670x670 mm |
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Exhaust cabinet weight | 60㎏ | |||
External condition | Clean Air |
Pressure | ³0.4Mpa | |
Air consumption. | 0.2m3 /min. | |||
Water source |
Pressure | ³0.15Mpa | ||
Pipe dia | 1’’ | |||
Steam heating type |
Steam | Pressure | ³0.4Mpa | |
Air consumption. | 25㎏/h | |||
Power source | 3 phase and 5 lines 5 kw |
Manufacturer of Tablet Coating Barrier Isolators to help control the quality aspect of the productions line. We have working with many national and international globally manufacturers of Automatic Tablet Coating Machine as we all End Users Pharmaceutical plant.
The automatic tablet coating system has equipped with an isolator chamber for the purpose of coating for tablets with high toxicity that can affect the health of the operator. The isolating chamber minimizes the amount of dust generated from the coating process to the outside during operation. The output filter system has the function of safe filter change and safe dust collection. Automatic tablet coating system used in the pharmaceutical industry, in accordance with GMP standards.
The automatic film coating system consists of the main unit with an isolating chamber in the front, located in a clean room in the production area. The inlet air filter cabinet and the outlet air treatment filter cabinet are located in the technical area.
The machine operation process is completely sealed & containment.