How does Double Cone blender , Double Cone Mixer Works?

Double Cone Blender
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The double cone mixer is used to create standardized solid to solid fusion. Combination is a frequent progression step in assemble of products for industries for instance are plastics, fertilizers, cosmetics, chemical, detergents healthcare and food.

Operating principle

Shree Bhagwati makes the wide product range of conical powder mixer. Body of the blender consists of two cone shaped parts are welded at their bases to a central cylindrical segment. The axes of rotary motion are at right angles to the cone axis and pass through the cylindrical segment. The heavy motor is situated at one of the two tangential supports hold the blender corpse. The solids are introduced into the mixer through the load opening. In this sort of twin cone mixer, mixing takes place axially, at the same time as a consequence of the fine particles moving through the dissimilar section. Mixing is methodical but it depends on the revolving speed. The combination is discharge from side to side a hermetically concluding butterfly valve which can be function physically or mechanically. The unit is providing with a protector rail with electrical protection to stop the operative from right of entry it when in function. If anyone has to gain access to the unit, for protection reason, the function will finish.

Design and features

The sequence consists of 6 models with a whole capacity of 2 Kg to 2500 Kgs and a helpful capacity of 65% of the totality. This powder blender is particularly intended for responsive mixtures with risk of rupture where the generation of dust is to be avoided. Addition time vary involving it 5 to 999 minutes depending on the fusion. The internal of the double cone blender incorporate a cone mount on the turn axis on together sides. This structure eliminates the formation of deceased spaces and facilitates gravity absolve. The component is insincere in SS 316 quality for all parts in contact with the invention and SS 304 for the supports and the rest of the paraphernalia. The internal and external surfaces of double cone powder mixer have a bright polished finish. Due to the elegant surface and lack of edges or corners, the unit can be simply clean also physically or mechanically with CIP arrangements. Custom design can available as per the customer requirements.

Options:

This unit allow the amalgamation of a fluid spray arrangement to bring in liquids in spray shape throughout the development. The injector is linked to the spray nozzles by means of a rotary arrangement and is fed with additives from a under pressure tank or by means of a changeable dislocation pump at stable pressure. The mechanical stop positions are: loading, discharging, and sampling. Previous to stop at one of these three positions, the arrangement performs cycles which slow down the mixer in direct to reach the stop location with the maximum probable precision and remainder halt at that direct. The unit can be capable of with a mechanical loading arrangement for introduce the powder and granule into the powder cone mixer machine body by means of a vacuum unit with self-cleaning hoses. It prevents formation of clean. The skid can also be providing with a total monoblock vacuum unit with liquid ring pump. It is probable to establish a mechanical vacuum discharge arrangement. It includes an invention receiving hopper with a mechanical self-cleaning filter; with a control panel for the element. The loading/exonerate can be approved out with pneumatically actuate retractable hermetic bellows. This arrangement and the vacuum loading/discharge can be combined.

Salient Feature:

  • All contact parts are completed by SS 316 & non contact parts are completed by SS 304.
  • Double movement mixer conical shape at both ends enables homogeneous mixing and effortless discharge.
  • Maximum care has been taken to make certain safe function of the unit.
  • Manual gyratory capacity with hand wheel for inch. It will be provided with Stainless Steel coat & limit switch. (In 200 Kgs. & above model)
  • Two number of safety rod will be provided at backside.
  • Appropriate size of butter fly control device at one end of the cone provided for substance discharge & hole with open able wrap provided at other end of the cone for material charging & cleaning
  • One shaft with 04 nos.( as per the design) of rigid buffels with mirror refined provided inside the cone.
  • Twin Cone mixer will be mirror refined from the inside & outside and configuration will be matt polished.
  • Panel made-up from SS304 material with ability of three phase signal, D.O.L. starter, digital timer & Amp. Meter.
  • Food grade rubber basket will be used on both ends of cone as well as in butterfly control device.
  • Inside & outside of the double cone solids mixer will be polished by mirror finished.
  • All safety guards & covers made out of SS304 in GMP Model.
  • Hand wheel will be provided for manual slanting of cone.
  • Safety guards provide with boundary switch to not start the machine when safety guards are not Locked.
  • Machine Operation - Push Button Panel Or Programmable logic controller(PLC)

SPECIAL THINGS ABOUT SHREE BHAGWATI:

  • We are giving the World Wide Installations
  • Satisfaction Guaranteed for Prompt Technical Support.
  • Fast Delivery for anywhere

Double Cone Blender , Double Cone Blender Machine

The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. All the contact parts are made of stainless steel. The effective volume for optimum homogeneity is between 35-70% of gross volume. The SLANT double cone design eliminates dead sports, which occasionally occur in conventional double cone mixer. It can be used for pharmaceutical, food, chemical and cosmetic products etc.

Application

  • Dry powder mixing for tablets and capsule formulations
  • Dry granules sub lots mixing to increase the batch size at bulk lubrication stage of tablet granules.

Salient Features

  • The conical shape at both ends enable uniform mixing and easy discharge
  • The cone is statically balanced to avoid any excessive load on the gear box and motor
  • While the powder can be loaded into the cone through a wider opening, it can be discharged through a butterfly or slide valve
  • Depending upon the product, paddle-type baffles can be provided on the shaft for better mixing inside the cone.
  • The contact parts are made of either SS 304 or SS 316
  • Fame proof motor can be supplied as optional
  • Capacity available 20lts.3000 Liters
  • The working capacity can be exchanged to 80% of gross capacity by validated study depending on the product.
  • ‘Slant’ designed (off centre Double Cone Blender is also available.)

Double Cone Mixer

 

A double cone blender can perform quite a number of functions

2 Blending compounds The main functions of the double cone blender include: i. You can use the double cone blender to homogenously mix dry granules and powders. This is the main function of the double cone blender. ii. Again, you can also use it to mix other forms of solid substances that are not necessarily dry. This will depend on the type of double cone blender that you are using. Some of them have injectors that will add in liquids during the blending process. iii. De-agglomeration of different solid particles into smaller and finer particles for proper and uniform mixture. iv. You can also use it to dry the wet components. As much as you will be adding liquids, the machine can ensure proper drying of the wet components. v. You can also use it for the purpose of wet massing to make granules. As much as it can de-agglomerate, the machine can also granulate through wet massing. Well, let us proceed the advantages and disadvantages of the double cone blender. Advantages of Pharmaceutical Double Cone Blender Equipment The benefits of using a pharmaceuticalblender equipmentinclude:

 

  • Double cone blender is a type of mixer that you can use to produce a homogenous solid mixture.
  • Mixing is a complex process step in manufacturing products for different industries.
  • These industries include food, healthcare, chemicals, detergents, cosmetics, plastics, and fertilizers.
  • Some of the materials that you can mix using a double cone mixer include semolina flour and pharmaceutical granules.
  • Most manufacturers use stainless steel as the material for making the double cone blender.

 

Double Cone Mixer Powder blending and mixing machine suitable wide range of industries :

Double cone blender for food, Double cone blender for healthcare , chemicals powder Double cone blender, Double cone blender for detergents , Double cone blender for cosmetics, Double cone blender for plastics, Double cone blender for fertilizers , pharmaceutical granules, semolina flour, seeds, starch, coffee beans and ground coffee, cocoa, chocolate flakes or granules, powdered milk, baby food, preparations to make dehydrated soups and creams, leaf waxes, detergent granules, soap flakes, artificial fertilizers, plastic in powder, ground or pellet form, fibreglass, double cone blender machine, double cone powder mixer machine, powder cone mixer machine etc..

 

 

Operation

Rotating the mixing drum, inside of which the product is moved back and forth between the cylindrical part to the conical part, ensures an even movement of the goods being mixed. The mixed material is lifted up by centrifugal and frictional forces and slides down according to the slide angle.

Range of application of Double Cone Mixer

  • Chemical industry
  • Plastic industry
  • Pharmaceutical industry
  • Food industry
  • Similar industries

Bulk solids

  • Grains
  • Powder
  • Fine powder
  • Granules

Mixing applications

  • Mixing
  • Homogenizing
  • Dyeing

Models

  • Standard model made from steel (stainless steel and titanium models available)
  • Double cone mixer as ATEX or GMP model available
  • Optional with automatic feeding and emptying
  • Manual and automatic operation
  • Batch operation
  • Double-cone mixer optional with CIP-device
  • Rotary inlet as possible sprinkler for liquid or gaseous medium

Double cone mixer is for mixing, homogenizing and dyeing powder or granular bulk solids up to a nominal volume of 10,000 liters.

Mixing technology from Shree Bhagwati Machtech is used in diverse industries such as in the chemicals, plastics, food, pharmacological and metallurgical sectors. Our supply portfolio here comprises a wide spectrum of free-fall and thrust mixers that can be adapted to customized requirements thanks to their modular construction.

 

For over 25 years, Shree Bhagwati Machtech has manufactured versatile double cone blendersfor many different industries and processing requirements. We can provide customized design and control options so that you can get high-quality, consistent results from the blending process.