Shree Bhagwati wide range of double cone blender is used to produce homogeneous solid-solid product mixture. common process blender with Mixing step in the manufacture of products for industries such as pharma & healthcare, food and API , chemical, Talcum and cosmetics, detergents, fertilizers and plastics.
Double cone blender machine – Examples of product or materials substances mixed in this way include pharmaceutical granules, semolina flour, seeds, starch, coffee beans and ground coffee, cocoa, chocolate flakes or granules, powdered milk, baby food, preparations to make dehydrated soups and creams, leaf waxes, detergent granules, soap flakes, artificial fertilizers, plastic in powder, ground or pellet form, fiberglass, etc.
Operating principle of Double cone blenders machine
The main body of the blender consists of two cone-shaped sections welded at their bases to a central cylindrical section. The axis of rotation is perpendicular to the cone axis and passes through the cylindrical section. The driving motor is located at one of the two lateral supports holding the blender body.
The solids are introduced into the blender through the loading aperture. In this type of blender, mixing takes place axially, as a result of the powder moving through the different sections. Mixing is thorough but it depends on the rotating speed.
The mixture is discharged through a hermetically closing butterfly valve which can be operated manually or automatically.
The unit is provided with a guard rail with electrical safety to prevent the operator from accessing it when in operation. If anyone should gain access to the unit, for safety reasons, the operation will cease.
Design and features of double cone blenders equipment
- The series consists of wide model with a total capacity of 1 to 20000 litres and a useful capacity of 50 to 70% of the total.
- This blender is especially designed for sensitive mixtures with risk of breakage where the generation of dusts is to be avoided.
- Mixing times vary between 5 and 20 minutes depending on the mixture.
- The interior of the blender incorporates a cone mounted on the pivot axis on both sides. This system eliminates the formation of dead spaces and facilitates gravity discharge.
- The unit is manufactured in AISI 316 (EN 14404) quality for all parts in contact with the product and AISI 304 (EN 14301) for the supports and the rest of the equipment. The internal and external surfaces have a bright polished finish. Due to the polished surface and absence of edges or corners, the unit can be easily cleaned either manually or automatically with CIP system.
The unit incorporates a guard rail with electrical safety, according to EC safety standards.
Powder and granules mixer and Cone blender machine with different Capacity / Kg : 2, 5 10 , 25 , 50 , 100 , 150 , 200, 250 , 300 , 400, 500, 600, 700, 800, 1000, 1200 , 1500, 2000, 2500 , 3000 , 3500, 4000 , 5000 and 10000 Kg or more capacity in Kilo / Liter – Double cone blender machine / equipment we designed as per customer requirement and products.
Lab model – Double cone blender machine small batch production and R & D mini lab model 2 , 5 kg to 10 or 20 kg / Liter
Double cone blender with 25 , 50, 100 and 200 Kegs and Liter Powder blender and mixer machine
500 kg to 10000 kg Cone blender machine
Materials
- Parts in contact with the product AISI 316 (EN 14404)
Structure and other metal parts AISI 304 (EN 14301) - Internal finish Bright polish
- External Matt polish
Shree Bhagwati wide range of double cone blender is used to produce homogeneous solid-solid product mixture for industries such as pharma & healthcare, food and API , chemical, Talcum and cosmetics, detergents, fertilizers and plastics
Available in working capacities varying between 5 liters and 15000 liters , Granules or Powders are fed into twin cone containers by means of vacuum transmission or manual Incorporated with liquid dispensers and lump breakers Low fuel consumption
Applications :
Double cone blender, gmp double cone blender, heavy duty double cone blender, chemical blender and cone blender.
- Dry flavors
- Ceramic powders
- Food industry
- Flour
- Animal feeds
- Milk powder
- Pesticides & Herbicides
- Baby foods
- Spice blends
- Cosmetics
- Polyethylene
- Coffee
- Pigments
Conical blender capacity
The capacity of the conical blender varies according to the size of your application.
You will choose a conical blender with a capacity that will suit your application.
The higher the capacity, the costlier the double cone blender will be.
PLC system
PLC is an initial for a programmable logic controller.
It allows you to program the machine and allow it to automatically operate.
You should go for a machine with a modern PLC system that you can easily manage and control.
Touch screen HMI
Modern equipment comes with a control unit and an operating system that you can control from a touch screen.
The screen allows you to program the machine by putting in the right dimensions of the mixture.
For purchasing considerations, you can opt for a machine with a good touch screen.
Capacity
This is the maximum capacity of ingredients that a double cone blender can take.
No matter the size of the barrel, the machine can only process a certain amount at a time.
You should go for a conical blender that has the capacity of your production needs.
Power consumption
Power saving is a key consideration in the processing industry.
This begins with using a machine that consumes less power and produces more.
You should consider buying a machine that consumes very little power but can produce within record time.
cGMP compliant
The machine that you decide to purchase must adhere to the manufacturing quality standards.
Also, the most important quality compliance you need to check is the current good manufacturing practices.
Such a machine has very high quality and will serve you for a long time.
Construction material
The main construction material is stainless steel.
The quality of stainless steel, however, varies according to the part.
Also, the interior has high quality since it gets in contact with the products.
You have to look at those specifications whenever you are purchasing a double cone blender.
Model
Different manufacturers produce different models of the double cone blender.
The variation comes in terms of quality and level of technology.
You should choose a machine model of very high quality and the highest level of technology.
Quiet operation
A quiet machine creates a peaceful working environment.
In the pursuit of a good double con blender, test the machine and consider the noise level.
A good machine should be as silent as possible to enhance the working environment.
Minimize dust
Many of the machines in the modern world have a vacuum system that will minimize the emission of dust.
Apart from that, the automatic machine has a control system that will reduce the emission of dust.
Consider going for a machine that emits very little or no dust at all.
Material charging and discharging mechanism
The mechanism of charging and discharging the ingredients and the mixture varies.
It can either be manual or automatic discharge from the system.
The automatic system is the best and safest mode of discharge.
You will, however, have to pay a lot more for the automatic system.
Let’s look at some of the applications of the double cone blender.
Double Cone Blender Applications
You can use the double cone blender in quite a number of applications.
The type of double cone blender will, however, vary in terms of the application.
In this section, you will learn about some of the applications of the double cone blender.